RockRanger
02-13-2009, 09:16 PM
So a guy I do alot alot of work with said he had a friend that wanted a few steps built out of concrete. No problem forming 3-4 steps shouldn't be to big of a deal and we had some down time between jobs and it would be a perfect filler. So we show up to see these steps and here is where he wants them. From the sand to the top of the retaining wall.
http://i374.photobucket.com/albums/oo185/rockranger4x4/001-6.jpg
This is not just a few steps.
So we start setting forms. Kind of hard to drive stakes into solid rock. Had to use wedge anchors with angle metal and then rebar drilled into the rock to hold the forms. I think we burned up about 15 drill bits for my roto hammer trying to install rebar and set the forms. There is almost 300 feet of rebar in the steps when we were done.
http://i374.photobucket.com/albums/oo185/rockranger4x4/005-2.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/007-2.jpg
Now time to pour. See high tide was at 5:50 am. At high tide the bottom 3 steps are under water. So that ment set the bottom forms the morning of the pour. We had concrete ordered for 9 am. We were ready to pour and the truck didn't show till 11 am. So we start pouring and get it poured out and start to finish it. Kind of hard when you have a 4" point to stand on with a 10 foot drop off behind you. between the steps and the around the rocks we poured in 10 yards of 4000 psi concrete.
http://i374.photobucket.com/albums/oo185/rockranger4x4/016.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/021.jpg
Oh crap here comes the rain and wind. This wan't a so cal rain it was a down pour water running down our steps with rain drops leaving divits in the wet concrete. The reason we poured that tight to rain was cause the surf the next few days was to be way high and would have probably taken all of our forms out. They didn't want to pay to have us re form them twice.
http://i374.photobucket.com/albums/oo185/rockranger4x4/023.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/024.jpg
Then installed the railing. We made it replacable as the surf does beat on this hard. The neighbor has the bottom 3 steps on his stairs missing as the surf has warn them away. He did them 3 years ago.
http://i374.photobucket.com/albums/oo185/rockranger4x4/038.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/001-6.jpg
This is not just a few steps.
So we start setting forms. Kind of hard to drive stakes into solid rock. Had to use wedge anchors with angle metal and then rebar drilled into the rock to hold the forms. I think we burned up about 15 drill bits for my roto hammer trying to install rebar and set the forms. There is almost 300 feet of rebar in the steps when we were done.
http://i374.photobucket.com/albums/oo185/rockranger4x4/005-2.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/007-2.jpg
Now time to pour. See high tide was at 5:50 am. At high tide the bottom 3 steps are under water. So that ment set the bottom forms the morning of the pour. We had concrete ordered for 9 am. We were ready to pour and the truck didn't show till 11 am. So we start pouring and get it poured out and start to finish it. Kind of hard when you have a 4" point to stand on with a 10 foot drop off behind you. between the steps and the around the rocks we poured in 10 yards of 4000 psi concrete.
http://i374.photobucket.com/albums/oo185/rockranger4x4/016.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/021.jpg
Oh crap here comes the rain and wind. This wan't a so cal rain it was a down pour water running down our steps with rain drops leaving divits in the wet concrete. The reason we poured that tight to rain was cause the surf the next few days was to be way high and would have probably taken all of our forms out. They didn't want to pay to have us re form them twice.
http://i374.photobucket.com/albums/oo185/rockranger4x4/023.jpg
http://i374.photobucket.com/albums/oo185/rockranger4x4/024.jpg
Then installed the railing. We made it replacable as the surf does beat on this hard. The neighbor has the bottom 3 steps on his stairs missing as the surf has warn them away. He did them 3 years ago.
http://i374.photobucket.com/albums/oo185/rockranger4x4/038.jpg