EEE's Solid Axle Swap #1
Shortly after returning from Moab, Utah in the Summer of 2001, I decided that I was going to bite the bullet and go with a solid axle swap, or live axle conversion. The 1991-1994 Ford Explorers were equipped with Dana 35 TTB, or Twin Traction Beam, suspensions, that, in my opinion, leave much to be desired. The pivot points in the middle of the TTB are flex-killers; and if you have any plans of doing any serious rockcrawling, the TTB has to go. The Dana 35 is also equipped with weak aluminum bearing caps. With that said, the solid axle swap provides other benefits besides just flex and articulation. It also provides superior strength, more stability, and tends to stay in alignment much more so than any...