Solid Axle Swap Registry | Page 5 | Ford Explorer Forums - Serious Explorations

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Solid Axle Swap Registry

If you have completed a solid axle swap on your Explorer and would like to share the results with others this is the place to do it:D This isn't the place to talk about a work in progress, rather a place for the FINAL results, specs, instructions etc
1998 Explorer XLT 4.0 sohc 5r55e 1354 manual 1982 Jeep Wagoneer Dana 44 front axle 4.88:1 Yukon gears Detroit Truetrac Passenger side flat top knuckle (73-76 Chevy) milled and drilled by Sky Mfg Passenger side Sky Mfg tall high steer arm Small bearing spindles (73-76 Chevy) 5x5.5 hubs, rotors and wheel bearings (Ford Dana 44 ttb) Stock rear axle 4.88:1 Yukon gears Detroit locker Spidertrax 5x4.5 to 5x5.5 wheel spacers 1997 Ranger steering box 1997 (I think) Steering shaft (has 98+ connection at firewall and rag joint at steering box) Jeep Wagoneer pitman arm (had to retaper splines) 1.5x0.25 wall DOM tie rod and draglink Ballistic Fab weld in bungs Parts Mike EX2234R and EX2234L tie rod ends 1995 Bronco...
Wow It is finaly time to start my sas thread. 94' Ranger Supercab Splash Engine 95 roller 302 from a f150 GT-40Y heads GT-40 Intake 1" spacer for intake FMS roller rockers Comp Cam Pullys, brackets, timing cover, and watwepump from v8 explorer. Custom snorkle in the works (air cleaner 125 Massy Fergison) Summit racing all aluminum radiator and re worked radiator support Transmission Transfer case ZF-5 transmission from f-250 with 351 np-203 np-205 doubler from off road design 203 was from a chevy it was free Front axle 79 bronco hp dana 44 5.13 Yucon gears Aussie Locker Warn premium hubs stock axles for now Purple cranium 1/2 spider Rear axle Ford big bearing 9" mid 70's f series 5.13 Yucon gears Superior axles Compititon...
Ok it's finally looking like something. This thing should be complete by the end of next week, so I am posting this in the registry instead of the projects section, I hope that's OK with everyone. Front:Full width Dana 44 from a 78 Bronc with 4.88s and a Lock Rite Wild horses coils, custom drag link and radius arms. Bronco buckets and stock track bar. Rear: Full width Ford 9 inch, with 4.88s and a EZ Locker, stock springs and 4 inch blocks. No cutting down here. There are pizza cutters on her right now, but I'm picking up the 35' Muds tomorrow. (dead links) Thanks for looking!!!!
Hey y'all, just got mine on tires Friday night, and thought I'd post up my progress on it..... its just about done, I just have a few bugs out that I'll be asking about in either this thread or another one. but onto the stats. Full Width HPD44 Front 5.38 gears Welded spiders FSJ front leafs re-arched 8" Full Width 9" Rear 5.43 gears Full Spool re-arched Explorer leafs 8" Still need to finish Driveshafts, steering, brakes, and fluids.... but here's a pic until I can get some daytime pics and suspension shots up.... thanks for lookin --Ryan
I don't post here much anymore but since I got my start here I thought i'd post up. Got my explorer out of the garage finally. Still need to build a radius arm x-member, mount my winch, resolve a brake leak, and run rock lights/in cab winch controls. I currently have stock junk for the steering. I'll be replacing that with heims and DOM. Also need to make an e-brake provision. Either going to use electric line locks or build a driveline brake which will mount to the output of the x-fer case. Driveline: 1978 9" 1979 D44 Custom 9" disk brake conversion w/ Oldsmobile Bravada calipers 5.13 gears spooled rear open front (planning on ARB) 3.5" eb springs stock rear springs 35" BFG MT's Misc: CB hand throttle rock sliders which replace the...
I've been done with my SAS for a little over a year and could'nt be more happy with the results. Here is a condenced list of mods. HP d44 OX locker 5.38 gears early bronco coils from Wild Horses 12" stroke Fox Shocks DOM tie rod and drag link 3 link with johnny joints home made bead locks d60 rear Detroit locker 5.38 gears mix of x and bronco leafs 11" stroke Fox Shocks
ok so im done my sas on my ranger heres some pics specs are 92 ford ranger ,5speed ,shift 4x4 frontend -narrowed dana hp 44 -4:10gears -wildhorse 5.5 coils -wildhorse ext. radius arms -high-steer -chevy flattops rearend -EB bigbearing 9" -4:10gears -lockright -youkon cromo shafts -chevy 1500 leafs -chevy 2" drop shackles
YESSSSSS Well she is driving now. I spent 3 days at a friends house and we had a blast. My junk its a currie built 9" with YJ outers. Stupid lift 5.5 coils. Rancho 5000 shocks with 15 inches travel. There are 5.13 gears riding on an ARB air locker. Warn manuals (of course) and maintained the 5 on 4.5 bolt pattern. Long radius arms (will be heim jointed soon) and all custom steering. We literaly finished this project just a few hours ago. There is a few small things left to do but I drove it the 2 hours home tonight and It drove FAR better than it did with the TTB, and ZERO bump steer, I mean NONE. You will see why when you see the pics. I must thank my friend for all his help and his and his wife's hospitality...
I have finaly done it my truck now sits on a dana 30 on its own weight. i am pumped up i have waited for a long time for this day. I used chevy springs from a tahoe rear jeep shakel mounts and made my own front hanger. i have about 2 more days worth of stuff to do but i am pumped!! i am gona do a SOA on the rear and then take some pics to share. i know its not a dana 44 and 9 inch but its a low budget stump jumpin machine.
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