Offroad Projects | Page 5 | Ford Explorer Forums - Serious Explorations

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Offroad Projects

Big projects... Lifts, Swaps, etc... IMPORTANT As the subject use your name, or the name of your truck, and the name of the project. Such as Superlift 5.5" installation, Dana 44 conversion, etc.

Solid Axle Swap Registry

If you have completed a solid axle swap on your Explorer and would like to share the results with others this is the place to do it:D This isn't the place to talk about a work in progress, rather a place for the FINAL results, specs, instructions etc
Threads
107
Messages
4,028
Threads
107
Messages
4,028

Shocks, Suspensions, Lift Kits

Ford Explorer and Ranger chassis related posts. Get help choosing the right shock absorber and aftermarket suspension for your Explorer or Ranger based vehicle.
Threads
9,258
Messages
72,475
Threads
9,258
Messages
72,475

Offroad Drivelines

Ford Explorer and Ranger Transmissions, Transfer Cases, Driveshafts and Axles.
Threads
1,157
Messages
14,409
Threads
1,157
Messages
14,409

Offroad Fabrication - Bumpers, Sliders, Cages etc.

For the Ford Explorer and Ranger entusiasts who like to build their own rock sliders, bumpers, rollcages etc.
Threads
680
Messages
12,269
Threads
680
Messages
12,269

Offroad Accessories

All of the extra goodies we need. Winches, recovery gear, on board air etc...
Threads
334
Messages
4,479
Threads
334
Messages
4,479
Indiglo gauges install process ( warning 22 pictures ) This write up is for the installation of Indiglo gauges purchased from Dead Link Removed into a 1999 Ford Explorer XLT 4x4. Disclaimer: Follow these instructions at your own risk. I will not assume any reasonability for personal injury or vehicle damage cause as a result of these instructions. Sorry guys just had to cover my butt. =) Remove 2 screws from the under radio trim using a 7mm socket. Remove 3 screws from above the gauges using a 7mm socket. Remove 4 screws from under the dash using a 7mm socket. Gently pull on the top of the plastic to remove it. Remove the top 2 screws using a 8mm socket. Gently pull the steel plate down and remove...
ok so last night i went and picked up a '84 wagoneer D44 Full Width or WT, Driver Drop, Non-Vac Disconnect, W/Locking Hubs, Complete, its got rust and mud, but it seems good to go. I'm going to run leaves for simplicity. I am 2wd right now and the SAS will be the first step toward 4wd. The axle is 63" wide so i think im going to run spacers in the back. I want to do this as cheap as possible. I want to run 36" Iroks or another 36/37 when im finished. Im hoping to finish in ~3 months, but im not sure how realistic that is. Bryan (BMXking) lives close to me, and if he ever finishes his :D he will have the PRIVELEDGE of helping me :thumbsup: i am open to any suggestions, ideas, tips, tricks, specs, references, or anything that might help...
SO I guess the time has came early for my 5.3L LS swap on The Black Pearl!! LET THE HATE BEGIN!!! I have a buddy that is a drag-racer but started working for a ****ty speed shop in the area and now he is burnt out from engines and all that; He is getting into guns and i have built a few ARs. We did some talking the other weekend and we figured that one of my ARs is worth about the same as his 400-450 horse Gen3 LM7 (706 heads, Gen4 internals. Titanium valve springs, retainers and guides) Currently the piston rings are gaped and it has a cam setup for spray but he just hadn't gotten around to get nitro setup in the car yet. This is in a late 80s Monte Carlo BTW. This are some pictures i loaded on my SAS build thread so i will post...
So you think you want to put a 302 in your 91 to 94 Four Wheel Drive Explorer? My advice is plan, then plan some more. Ask questions, then plan, and finally ask more questions then plan. You get the point. There are several sources for doing this swap with Rangers. Most of this info is usable on the Explorers. However, some options do change the way things fit. My ABS motor on the 94 XLT is making it tough to mount a radiator. Also, Size does matter! 302’s are the easiest fit. There is not much room in the older Explorers, so anything bigger than the 302 ( Size wise, not Cubic inch wise ) is hard to squeeze in there. Yes 427’s can be made to work, but why spend all the extra money redesigning the frame? Doing this conversion...
Well it's about time to start collecting the parts I need for the swap. I wiil be using a Dana 44 front axle and a fullsize 8.8" rear end from a 89 fullsize bronco. please give me any kind of insight on what I plan to use. All commentary is wanted:) Edited with final parts Dana 44 from 76 f-150 -78-79 coil spring towers spaced out with 3x4 steel -Wildhorse crawler 5.5" coil springs. -F-250 shock towers -5.13 Yukon ring and pinion -Master overall kit. -Warn primium hubs. -Cage offroad radius arms. -78-79 stock tie rod -Explorer stock drag link -custom trackbar with heims. Bottom heim is a 3/4" heim and top is a 5/8" heim with 1.5" .25 wall DOM. -Stock 76 f-150 trackbar bracket welded to a 3/16" plate of steel. -7* C...
Time to join the club. It took me almost two months to complete my project due to lag time of receiving parts, receiving the wrong parts, spending many hours at work (still at war) and tools breaking down. All were under warrenty but still... If it could go wrong, it did. Something always goes wrong with any project. I have built many rigs in the past but this SAS was the worst of my luck. Once everything was here the project went very well. So far this thing drives, tracks, and feels great. Tomorrow hopefully I'll get it out on the highway. Here's some of the hi-lights: Rear axle: 8.8 with 4.56 grears and Detroit locker SOA with AAL and Rancho RS9154 shocks ProCompStainless steel brake lines Comming soon: Disc brakes...
Wolf's '93 Sport Getting A '94 'stang 5.0 and 4R70W '99 v8 X tranny (Completed) Pre-note, now that I have confused everyone with a name change, took me a while to find my real login seeing I forgot what it was in the 2 years since I had last used it :) but I'm back!... now on with the show... Ok, in the first thread I started (link here soon as I figure out how..) I was taking suggestions on what to use for the swap, well, now my mind is made up... and here is whats on it :D Engine: '94 5.0lt EFI mustang motor, w/ all accories around 70k miles on it, need to get more info from the person I'm getting it from -going with the '94 due to the shorter front for the much needed space in the X Wiring: Motor: '93 mustang...
I got bit hard by the tuff truck bug, little lower than my previous rigs, for going fast and smaller jumps 4-5ft or less at this time lol. Bought 97 Reg Cab 2wd Ranger guy started parting out, little rough. Truck is getting painted Allis Chalmers Orange- bed will be done on Monday , just fixed dents in it this week at school. Truck is getting Explorer 302 from my purple truck 5spd from 98 F150 with 4.2 V6 4406 manual D35 TTB James Duff front 5.5 Longarm kits, going to ad Pro Comp bump stops and some limiting straps. Rear will get Deaver Race pack 2 & 1/2 lift springs Running Bronco 2 tank in rear to keep wait on rear Will have full roll cage and Corbeau suspension seats with 3in padded 5-point harnesses...
96-01 V8 AWD to 4WD By Darren Stadstad (stadx2) Have you ever wondered why Ford put an AWD transfer case in the Explorer with the V8 option? I myself have heard many reasons. Frankly, I don’t really care what they are, I just don’t like the AWD; aside from having no low range, it robs power and reduces gas mileage. Others like myself had pondered the feasibility of a conversion to a part-time transfer case with low range. Well, I’ve put the pondering to rest, because I’ve done it. First of all, there are two ways to do this swap. One is to install an Atlas II t-case, which from what I was told can be configured to bolt right up. This is the easiest way, but the most expensive. This t-case will run you around...
This is my Ranger. There are many like it, but this one is mine. I'm updating the beginning of the thread with how it progressed. To follow along, you can see some of it here, the rest is on The Ranger Station and Pirate. Just search D-Ranged. This thread isn't much different than what you would see on those forums, but a couple people asked me to post up about it on here too, so here you go. Also, I'm in the process of fixing all the bad links to pictures. It started life simple. A 1 owner, ultra clean 94 4.0/5speed/4x4. I immediately removed the dear hoof wheels and installed some cheap aluminum ones. Then a few months later, I put on a small lift, but not the tires... hey, the 31s still had tread and I was a lance corporal that...
Some of you may know, and some may have suspected, but I'm starting a new project and it starts with a truck you all will recognize. I picked up R.J.'s Navajo today. She is a little tired and was facing being parted out, but now will start a new chapter, a very different chapter. I give you Plan B. (dead links) So let's start off as to why "Plan B"? Well, it has multiple meanings. It starts off as I really wanted a early Bronco. I first learned to drive on Zukmans '71 Bronco he had years ago. But myself owning a early Bronco was not going to happen. There just way to ridiculous priced these days.:eek: So this is My Plan B. JP is not going anywhere, I really just wanted to to do another build and JP is...well, JP!. It works, but it...
Yes I have a issues I can't stop messing with these Fords. This is my personal project, but not my first SAS Ranger project built one for buddy and he helped me. Which was my 2nd Ford SAS my first Ford SAS was my DD Project Merc (98 Mercury Mountaineer 5.0 V8). Already have about 20k miles on the Merc in little over a year. Merc build thread here... http://www.explorerforum.com/forums/showthread.php?t=303902 The first Ranger SAS was TNT here is pic... My new Ranger just picked up April 15th 92 Ranger 4.0L 4x4 bad tranny picked it up for $750. Truck has 159k and pretty rust free just a few spots here and there. Code name Rock Ranger otherwise know as Double R. Already sold the 8.8 and bed off it. I will be keeping...
Hello Explorer Fans. I have been on the forums for some time and have extensively read many threads. I have enjoyed the forums so far. Now I have a question of opinion for you all. I currently own 97' V6 SOHC Sport and I love it. I was going to SAS it, but Id rather do it to a V8 Explorer, plus, manual TC's are readily available for the swap. To get to the point, I'm looking at a 97' 5.0 AWD Explorer (166,000 miles) (for a few hundred bucks). It's a solid vehicle, straight but its flashing a few codes. I looked up the codes here on the forums and it appears to be a "simple" fix. It idles well, but has an obvious 'lumpiness' to it. When you accelerate under load, you can sort of hear and feel it. The codes I got were P1132 -...
MrQ's 4x2 to 4x4 Conversion w/ Auto tranny PICS Ok, I have finally decided to make the jump and do the conversion. I found a parts vehicle at the local pick-a-part and have ran the numbers. The parts vehicle is a auto 4x4 with coil overs and a SOA already done with 3.73 limited slip rear. Apparently it was originally owned by some suspension company. This is how the parts and numbers are running: _______________________________________________ Parts needed for conversion to a 3.73 4x4 -Front drive shaft -$25 -4x4 rear drive shaft - $25 -T-case skid plates - ? -4x4 speedometer cable - ? -Rear Axle matching front gears - $200 --Complete front axle assembly- $200 --4x4 brake rotors --4x4 steering linkages...
Hey Guys! OK, I was trying to put off starting a thread like this until stuff got closer to done, but I have been asked so many questions in the middle of other threads, I thought I should. This is the plan: -SOA -HP YJ D30 SFA -35"s As a lot of you guys know, I had the oppurtunity to have the work done by an expert at one heck of a good price.:D The SOA and SFA are being done by Cory at CRL Customs So, as far as the really technical stuff, I will have no idea since I am not the person actually doing the work. OK, the first obvious question. "Why a D30?" I know most people instantly think of a D44 when they think of a SAS for an Explorer. The idea of a D30 hit me when I was planning on doing the project myself...

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