I'm having the same problem with a 98 Mounty. The extremely loud rumble is only when the vehicle is rolling on the ground. I'm unable to hear a thing when it's running on jack stands. When I drive the vehicle, I can get the noise to diminish sharply when I make a quick right turn and unload the weight off the right side of the truck. Now for the fun part:
It's NOT: Wheels, Tires, Front axles, CV Joints (new), hubs (new), ball joints, control arms, half shaft ( removed the front shaft, test drove and it still rumbled like crazy) It's also not rear axles (new) bearings or universal joints (new).
The noise is deafening and begins at 15-20 mph and increases with speed. The noise is the same in drive or neutral and engine on or off.
The rumble appears to be coming from the front differential, but the oil looks remarkably clean with no metal. I also changed the transfer case fluid. There is no play in the pinion bearing and I imagine my next step will be changing out the front (Dana) differential. Before I do the pumkinectomy, I'm asking you experts for ideas.
I also tried sharp left and right slow speed turns to eliminate steering rack issues. I'm beginning to suspect inner bearings in the front pumpkin axle tube, but see no evidence of metal.
PLEASE HELP!!!!!