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supercharged 5.0 true fire 98 explorer sport

hi everyone, my name is tim . i live in selkirk, manitoba, canada and as if this date that i am posting this, i am 36 years old.

i bought my sport in jan 05 from a local ford dealer. it had 111,000KM's on it. this is the second sport i have owned. it was sitting on the lot for about 8 months before i came along. i am the third owner (i was able to track down the person that traded it in, and they got it from a friend, who bought it new in 98).

i started to do a few things to it after i first got it, then i found this site, and all hell broke lose! i've never been satisfied with something the everyone else has, so i started to tinker with it even more.

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mods include

interior

installed factory tilt, cruise, overhead console, auto dimming mirror, full length console, with a message center (it didn't have these from factory).

white face with blue flames indigo gauge covers (they light up blue)
blue l.e.d. everything
white l.e.d. interior lights
Kenwood DDX392 Touch Screen Head Unit
alpine 4 channel amp (all four speakers)
boston acoustic front and rear speakers
alpine mono amp (for sub)
2 12 inch jl audio subs
rockford fosgate cap
passenger side one touch window down mod.
custom transfer case shifter
tripple a pillar gauge pod, housing autometer boost, Innovate LC-1 wideband, and oil pressure gauge
12v power inverter with 120v plug in a 2 usb plugs built into the center console

exterior

BMW E46 projectors, mounted into stock housings using clear lens
6000K HID head lights
angel eye "driving" lights, with 8000k h.i.d.'s
clear parking/corner lights
billet grill (powder coated by Turdle)
blacked out ford emblems
custom front steel 95-98 bumper, with 4 inch round tubes welded in for driving lights
shaved radio antenna
shaved roof rack
black euro tall lights
l.e.d. license plate lights
smoked out 3rd break light
lund rear tailgate spoiler/wing (formally from the truck "blackjack" owned by EF member Spas)
hand made roll pan (made from 3 1/2 rear bumpers, with 1/4 inch diamond plate on the top, and it is removable)
aluminum T/A differential griddle/cover (powder coated by Turdle)
Motegi Mr107 20' rims
goodyear wrangler hp p245/50 r20
1 1/4 wheel spacer in the rear, 3/8 in front
and most noticeable, black with blue pearl paint, and blue true fire (ground effects are black with blue pearl as well)

Suspension

2 inch lowering blocks in the rear, reverse TT in the front (2 inch as well)
Explorer Express rear sway bar
4 door leaf springs
rancho rs9000 adjustable rear shocks
03-05 sport trac spindles with drilled and slotted rotors

performance

5L swap
347 stroker
TFS twisted wedge alum heads
comp gold 1.6 rockers
comp cams CCA-35-556-8 nitro cam
heavily modified edelbrock victor jr air gap intake (which serves as a valley pan now)
eaton m122 supercharger (metco 2.70 pulley, and ASP 8 rib 7 1/4 crank pulley) with custom made mount with bell intercooler core
8 rib serpentine belt conversion using pulleys from a 7.3 powerstroke
custom made 3 1/2 inch throttle body elbow
accufab 75mm throttle body
4 inch intake pipe
PMASS MH90 90mm Universal 3000 KG/HR MAF
amsoil cone filter
F.A.S.T. 60lb injectors
edelbrock fuel rails, trick flow specialties fuel pressure regulator with summit racing fuel pressure gauge
walbro 255lph fuel pump
1/2 inch steel braided fuel pressure line from tank to rail using 8AN fittings
torque monster headers
2 1/2 duel pipes with flowpro duel in and out 2 1/2 single muffler
accel extreme 9000 ceramic 45 degree plug wires with boot protectors
4R70W w/2600 stall with J mod
tuff stuff 200a alternator
tuning made possible with sct pro-racer package, and tuned with major help from member [MENTION=102869]Dono[/MENTION] and [MENTION=81804]4pointslow[/MENTION]
flex a lite duel 12 inch electric fans
big 3 upgrade (4 gauge wires)
meziere innercooler water pump
2 froozenboost innercooler rads

Transfer case

4406 manual shift from a 97 F150
modified stock trans cross member to accept 93 mustang 5L polyurethane tans mount
double cardan rear drive shaft

because of all the "fun" i had doing the bodywork, and some other things to my truck, i have nick named it "evil dora" or if you like, just plane "evil"!
and now the thank yous

my buddy gord leiss, who let this thing sit in his garage for 3 months while i did the body work to it. he also gave me a hand with some of the prep work, and painted it for me

kevin willson for doing the true fire http://affordableairbrushing.ca/

Joe Bukoski for letting me do the 5L/4406 swap in his garage

now people from this site, weather they knew it or not, they helped

BIG THANKS to tara a.k.a. explorersport77 for pictures of her truck. wouldn't been able to build the roll pan with out them!

ExplorerSport77's X "Hotness"

jon a.k.a. Turdle for selling me some real swanky rear shackles, as well as powder coating the diff cover and sending them up to canada. as well as much needed info on v8, and 4406 swaps as well as doing the grill and showing me how its done.

don aka dono for the help with the tuning, and wideband, as well as the supercharger

andy aka ahodges for some parts, and any help i needed for all the go faster goodies

5.0 swap - w/ 4406

jad2411 for finding me a link for my hidden antenna

ryan a.k.a. MustangP51 for doing his write up on making l.e.d.'s for interior lights, and how to make projectors

P51's HID Headlight (Projector) and Fog Conversion (PICS)

and N3ELZ cardomain page for L.E.D. switch and cruise pod mods

http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-6
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-12
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-23

bob a.k.a. rwenzing for showing me speedhut's sit for the gauges

Gauges, Custom Gauges, Tachometers, Speedometers, Shift Light, Pod

Buzz4x4 for his write up on blacking out ford emblems

How to Make Your Own Custom Ford Emblems

the late aldive for his write up on one touch down passengers window mod

http://www.explorerforum.com/forums/showthread.php?t=141027&highlight=touch+passengers+window+mod

BIG COUNTRY, for his write up on how to install a auto dimming mirror

http://www.explorerforum.com/forums/showthread.php?s=&threadid=84968

BIG COUNTRY, 98formulaLS1, and Ryon40 for there write ups on how to install a message center

http://www.explorerforum.com/forums/showthread.php?t=225017&highlight=BIG+COUNTRY
http://www.explorerforum.com/forums/showthread.php?t=80670&highlight=message+center
http://www.explorerforum.com/forums/showthread.php?t=245085&highlight=Ryon40

MountaineerGreen for his 4406 swap write up and "Custom" Driveshaft for a 4406 and 4" Superlift on the Cheap " (even tho its lowered

http://www.explorerforum.com/forums/showthread.php?t=166726&highlight=awd+4x4+swap
http://www.explorerforum.com/forums/showthread.php?t=185232

Simon, aka blueka for his "pickle" thread, and help anytime i picked the phone up the phone on the 5L swap

http://www.explorerforum.com/forums/showthread.php?t=271813

Jon, aka 4pointslow for any MAJOR technical advice i have needed

http://www.explorerforum.com/forums/showthread.php?t=219092

i wish i could find who did the write up on the overhead console install, but here is the link

http://www.explorer4x4.com/overhead.htm

Russ aka NICE59FORDF100 for his help on the wiring, and what to watch out for electronically.

hopefully one day, i will be able to help people on here just as much as the people that i have mentioned above!

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plus you know you have done something right when.....

your truck (as well as corkey) wins truck of the month

http://www.explorerforum.com/forums//showthread.php?t=296023

is the feature truck on the fun hump day radio show (starts roughly around the 30 min mark)

http://explorerforum.podbean.com/2011/03/23/19-vroom-zoomboom/

and you drive 26 hours ONE WAY to the carlisle all ford nationals in june 2010 and 2011, and grab second place in the s.u.v. all category!

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then in 2014 you go back to the same show you have been to 5 years in a row (nothing by most, but its one hell of a long drive) and take first!

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$116.53 for
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$116.53 for shipping + $99.00 part.
I'm just not seeing it happening.
 



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got a replacement after work. the warranty is pending. wasnt happy about that (in otherwords, i had to shell out for a new one). my parts store had said that it might be iffy because i ground one spot. they told me if it was up to them, no problem they would have given me one but have to wait to see what the rep says (and i know these guys real good, they wouldnt yank my chain either). i said if he doesnt cover it, i want his phone number and i would handle it from there. the replacement is a gates pump that has a flat spot in it, so it should fit better. also i dont think i want a high flow pump. the reason is that because i have a larger crank pulley, it might flow too fast and not have time to cool it down.
 






You have a 7" crank pulley is it? The stock one is 6", so the extra speed generates more flow from the WP, up to where it might cavitate. I also think the stock one would be best, I have the 7" pulley ASP made for me. I put it on my balancer last week to see how it fits versus the Cobra pulley. It does, and should clear the WP pulley since yours does.
 












it happen....again...
so the plan was to prep everything so i could just get the motor in the truck tomorrow. didnt even have to bolt everything down, just get it in, run in a few bolts to keep it in place because its going to be hit and miss this weekend. i wanted to tighten the bolts for the mounts just to make sure. this also gave me a chance to use my new Milwaukee m18 fuel 1/2 impact
well....

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impact 1, 2 month old motor mount 0
i forgot these things have more balls then a elephant.
thats ok i thought to myself. i can rob a mount from either the stroker truck, or don's old truck (v6 mounts are the same bolt pattern, the rubber block is just a little smaller) to get me by until i get a new one. after all, i could still put the motor in and change the mount later. so next in line i figured i would put the rear main seal in instead of doing it just before i stab the motor in. the last time i did a seal, i remember it being tight, but it fit over the crank (that was when i had the 302 in, using a stock seal). its recommended that you use a high pressure rear main seal just because of it being a boosted motor. go to put that in.....it wont fit over the crank. not even close. call summit to ask if i have the correct seal, i do but they figure its defective. the new seal wont be here till friday......
FML. i was wanting to have it running by sunday.
 






was this the seal?
edit: removed crappy link.

I found my original order. The 2941 is the one I used also.
 












when i was returning some of the tools i borrowed, i was telling buddy about the seal that wont go in. he had a look at it, and told me the installer came with it (a plastic ring that was inside the seal). one part slips over the crank, and you tap it in from there. the next problem was finding something big enough to do that. it just so happens that a pvc sewer pipe cap is just about the right size (remember a few posts back i said dont laugh at my redneckism? yea, do that). with that new found info got the seal in. i just hope it doesnt leak. i caught a small part that rides the crank. very small. with the weather being crappy i still couldnt do anything but clean up the wire harness a bit. today however, was nice. well except for a few times where it showered on me and i had to sit for a few mins while it cleared up. but its in, everything under the truck with the exception of the diff is done. front dress is on, i would say haft the wiring is done, and thats were i called it for today. hopefully if i dont fell beat up after work i can hammer the rest out and start it tomorrow.

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i do have a new mount coming. figured i would put everything together then change it when it gets here. i am going to see how bad, if at all it torques the motor over with the gimpy mount. if its not bad i will try and take if for a drive.
 






The engine will want to rotate down on the passenger side, and up on the left. So it'll be fine if it's the right engine mount.
 






You made good progress!
Hope the rest of the install goes well!
 






You made good progress!
Hope the rest of the install goes well!
Tim's amazing with his truck. He knows every tool require for every part, and what order to put it all back together. I'd say a video of that being done would generate some income on youtube if he set up one of those accounts. I know a member on the Corral who makes money from the videos he posts of his projects.
 






so i got it to the point that i could start it on monday night. turned the key, it would cough and fart, but not start.
once again, i screwed up with the firing order. this time i had the coils plugged in wrong. i possess that gift with this damn thing some how on messing that up....
when i came home from work yesterday, i changed that around and fired it up. first thing i noticed was i thought the other lifters were loud. they dont hole a candle to these crane ones! second thing i noticed is my oil pressure isnt as high as it was before. i guess i am going to have to blame that on how tight the rod bearings are (i didnt measure the old ones, but the machinist told me it was tight, but tolerable. old pressure was around 50 at idle cold, now around 40-45. same thing for when driving). one big difference is how it idles now. before when it was cold, it wound surge to almost the point of stalling on cold start up, and even a little on warm start up. now, damn near perfect. looks that those cracks in the mount really effected that. however, it is a little on the rich side at idle sometimes (about 15.5 to 16 on the wideban).
but this next thing is making me scratch my head, but i have a feeling i know what it is.



hear that whine, or scream sound if you like? when i had the mount rewelded it twisted on the guy. when you bolt it down it forced it strait. i think however there is a gap some place, or its twisting the blower case a little. but if i unplug the vacuum line going to the bypass valve, the noise goes away.i hope however if it is moving the case around the rotors arent scraping the case. if they are, blowers done for....
 






Whistle sounds like a vacuum leak.
Lifters should not be noisy, it sounds like they(rockers) need to be adjusted.
Roller lifters if loose will have the wheel on the bottom smashing up and down on the cam and that can lead to breakage.
Anyone else please chime in if you have other thoughts, just going off my first thoughts.
 












Can you spray some either, or something like that around the mount?
I think those lifters are way to noisy. That's not right.

I still wonder why your oil pressure was so high on your last motor build. The pressure you have now is more like what I read other people have (me included).

The idle rich issue is a non issue. That is an easy fix in the tune.
Also, you had that breather filter on the valve cover, is that now removed and back to being a closed system with no un-metered air being pulled in to the intake thru the valve cover filter. Fixing that will also create a rich condition during normal high vacuum conditions (Throttle body plate closed). Like I said, I can fix this up no problem.
 






Whistle sounds like a vacuum leak.
Lifters should not be noisy, it sounds like they(rockers) need to be adjusted.
Roller lifters if loose will have the wheel on the bottom smashing up and down on the cam and that can lead to breakage.
Anyone else please chime in if you have other thoughts, just going off my first thoughts.

it would be nice if it was a vacuum leak lol. as for the lifters, everything i could find said to rotate the motor until the one valve starts to open. when that happens, you then take the slack or lash out of the other valve, then make a 1/2 after that then set the polly lock. thats how i did it.
 






oh, one other thing i forgot about. now when i turn it off, you can hear compression escape. you know, like a "whoosh" sound. that i have never heard this motor do before.
 






Find out why that valve train is so noisy before you break the bottom of one of those lifters.
 



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Tim, remember at Carlisle when you told me I had a lifter, or several lifters ticking... well Tim, you have some lifters ticking more so than I do. That whine is either the supercharger or a vacuum leak. When you unplug the by pass valve I hear the difference but the whine is still there at a different frequency so I don't think that proves anything. Also, 15.5 - 16 ppm on your wideband is lean, not rich.
 






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