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I meant to spell Big (sorry) also thanks for your service to our country

Thanks Bid Rondo for the great pics and all the info. I made that small cut out and it made all the difference in the world. I wasnt sure if it was the actuatot motor or blend door. I started it then put a little pressure with my fingers in the shaft while turning the knob up. Sure enough it...

i have a 2004 Explorer XLT. When i Turn the temperature guage up (hot) it starts making a loud clicking noise also no heat. Is this the actuator motor or the blend door??

i was looking on the internet for a solution to the problem i am having with my 2004 Explorer heating system. Came across this and decided to join. Hopefully I can get help and possibly help others along the way