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Pugly

Discussion in 'Elite Explorer Registry' started by gmanpaint, August 3, 2010.

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    1. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      :moon:
       
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    3. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      You guys need to shush with that talk!! lol, your killing me!!
       
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    4. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Been sometime since Pugly got any attention other then routine maintenance.
      Had a little time off last Sunday and decided to redo the wiring behind the console box. I added a Seagate 6 circuit fuse block, for all the accessories in it. Took a while to figure out the way I managed to get the rear camera & the DVD player switched to the 7" monitor. lol Mounted it onto the back of the passenger side swing door for easy reach and fuse change.
      Pugly gets a fuse block.jpg
       
    5. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Ok, so here is a weird question for anybody that sees this post...

      For sometime, I have had a slow leak of fluids, and always believed, it was from when I last changed the lower intake gasket, and didn't seal it correctly.

      When the rig is parked on an incline, with the rear lower then the front, it really leaks Motor oil, & coolant off the back engine somewhere.

      The only thing I can think of is it has to be the lower intake gasket not sealed at the rear valley. Thoughts? Any other explanations? I'm not looking forward to this job, and have been putting it off like a Dental visit. If it could be something else, I'm ready to hear it. lol
       
    6. FR-425

      FR-425 Used to be a road here. Elite Explorer

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      Mine did the same, it was NOT the lower intake.

      It was leaking oil from the cam sensor, valve covers and coolant was building up on the intake manifold from a tiny leak at the thermostat and the heater hose.

      sometimes if I smashed on the gas you would get a blast of coolant stink from the g-force throwing the coolant off the back of the intake which would then run off the bell housing onto the exhaust.

      Also when climbing a hill or parked on an incline as your mentioned.
       
    7. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Now that's interesting. I would have never of thought of that. I have yet to mess with a cam sensor, and barely know where it is. lol
      I'm wanting to say it is under the coil pack area, at the back of the Passenger side head. (Hard to work on, of course)
      Thank you, I greatly appreciate this input! I will do some research and inspect it close as I can.
      Question... Does that sensor have a ring gasket that can go bad, or is it something else, like bolt came loose, cracked, etc...?

      I add about a quart of coolant to the resi bottle every other week or so, and can smell it after a running at temp, like it is burning off.
      I add about 1/2 qt of oil about the same time too. I am constantly under the rig wiping oil off the pan, bell housing, cross member, etc...
      With both fluids leaking, it just made sense to me, it would be the lower intake.
      Before I ripped into it, I had to make sure it wasn't something else. Now I know, there is another possibility.
       
    8. FR-425

      FR-425 Used to be a road here. Elite Explorer

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      It's a rubber o-ring

      On the cam sensor that is.... ..
       
      Last edited: April 18, 2017
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    9. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Pugly got her own full size cargo box to hold all the misc work gear, hand tools, fluids, etc.. Once I get it painted, I will get a picture.

      I also tried a set of front shocks that are 2" longer then stock. I figured that with the 2" suspension lift, the stock shocks run out of real estate at full extension, at droop.

      That was a No Go! They bottomed out just pulling out the driveway. Too big. Rig made it halfway out the driveway, and then right back up. Pulled them off instantly, and back in the box. :(
      No more lift is wanted right now, so the towers will be changed at some point to allow for longer shocks.
       
    10. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      So that pesky 332 & 335 EGR code came back today. :shoot:
      To top it off, the Rear diff is howling again. :angryfire:
       
    11. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      So what I actually heard was a front outer wheel bearing. Noticed the lower caliper pin coming out looking thru the wheels.

      Caliper pin backed out.jpg

      What boggles me, is the rotors, bearings, seal, pads, and nut kit, are only a year old, and bearings have been cleaned and repacked twice since. I changed the grease to the Ford Black molly last time, & the grease was still there, and not washed out. I have been having a rough time keeping the nuts set and seems I am torquing it to 175 ft lbs once a month or so. It just won't stay there. Must be the mass of the 35's on a little D35.
      I threw on a good used bearing temporarily. New bearing set will be picked up and installed into another new rotor.
       
    12. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      How do the races look? Is there another part in there which is wearing and hasn't been discovered yet? It's been ages since I looked at my old 91 4WD, I don't remember enough to help. I hope you figure that out, I do recall the brakes were fairly sturdy, just a hair small.
       
    13. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      The outer race had a tiny little burnish. I cleaned the spindle, and took some emery cloth to everything just in case, but it looked fine.

      The new rotor will have new races & bearings. I think I might go back to 33's on this rig. The 35's are proving to be too much for it. They are like new still, and I should be able to sell them for a fair price to help pay for a new set.
       
      Last edited: June 10, 2017
    14. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      When I was younger, I thought grease packing wheel bearings by hand, was therapeutic. Now I'm like WTF was I thinking? This sucks! :crazy:

      So the new Napa Premium rotor and new wheel bearings are installed. I noticed the rear pads are not right. They do not fit the spindle that well, and have up/down travel slop (explains the click clack I kept hearing now & then). The top edge of the pad is a hair over the rotor, and as they are wearing , leaving a lip on the pad. I will get a new set of pads soon and get them on. Time for a test hit, and see if that rotor was indeed the hum/noise I was hearing.

      Sheesh... Never fricking ends with this rig. :banghead:

      Edit: Good news...Put a new set of front Napa premium pads on. These have the clips on them for the knuckle, and they don't clack.
      Bad news... The hum is still there. I whole hardheartedly believe, it's the rear carrier bearing.
      My feelings on that are, I don't want to take it back to the guy who installed the new carrier, gears with master install kit, and the locker. Even tho it is his faulty workmanship, I can't trust him to fix it right.
       
      Last edited: June 14, 2017
    15. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Anybody ever feel that your rig hates you sometimes? :rant:

      Decided to change the air filter real quick. Yeah right, more like an hour. :angryfire:

      I had to cut one of the bolts in half to get the cover off. I fought it and fought it, but it just spun & spun. Vice grips wouldn't stay on the lower nut. Turns out it is a round splined nut that fits into the molded lower half of the air box. It lost it's grab, and just spun.

      Off came the intake tube, off came the maf housing, out came the dremel. I broke 3 small cutting discs, and broke out the angle grinder. :shoot:

      This frigging rig, I swear, it is out to get me sometimes!! :crazy:
       
      Last edited: July 1, 2017
    16. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      That's an old parts way of saying it wants retirement, or attention.
       
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    17. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Ok Don, then how about this....

      Last July, the A/C system was rebuilt. It hadn't been used for a few years, and was nice to have it back. I rarely use it, as I got accustomed not to having it. But when I did, it was oh so nice. Well, a couple moths later, and there was no need for it any longer as fall hit & winter was approaching..

      Fast forward to this July, today as a matter of fact. I turned it on for the 1st time this year. It is blowing hot air, and the compressor is clicking away.

      Seriously? All that work, and $$ in parts, and it was for a couple months worth? C'mon man!

      I will try to fill it, and see if it has a slow leak or dump leak. SMFH

      Edit:
      It was low with 25 bars of coolant. I filled to 40 bars.Cold air is blowing at 50*. Not great, but better. Bad part is the compressor sounds like a bearing or something is going out on it. Only makes the noise while running, not free spinning, so I'm not sure what it really is. Clutch I guess.
       
      Last edited: July 4, 2017
    18. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      The quick connections on the AC lines are the weakest links. Normal vibration causes more wear of the green o-rings than age etc. If you get a reason to ever take those apart, first buy the o-rings of course, but also an aftermarket clamp made for them. Those are designed to clamp onto the connection and hold it still, saving the o-rings from vibration wear.

      Thanks for the reminder, I need to get some more of those clamps, for my extra cars now.
       
    19. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      I used new Greenies but didn't go buy the fancy high dollar oil lube for them. I used what came with the parts. I will do a little research on the clamps, as I never knew they existd until now. Thanks Don.
       
    20. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      A lot of the Fords came with a thin steel clamp on those connections, but they didn't really reduce vibration. My Lincolns and Crown Vics came with them, and I think I recall them on my Mercury. Those I just removed and scrapped. The aftermarket units are aluminum or very thick and solid plastic, with two Allen headed bolts to lock them together over the joint.
       
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    21. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Been as quiet as a library here lately. Guess that's a good thing. :)

      Lately, tires have been a thorn in my side, and I got stuck again.

      Pugly Ran over a nail. Didn't go far into the tread, and still held air. I just happened to notice it walking by. Decided to take it in and have it fixed just in case. Took the wheel off on my lunch hour, dropped it off to return after work. They called 3 hours later, and said they can't touch it, as it is only an inch away from the outer tread. WTF? Seriously?

      I went back, yelled at them for wasting my time, and said they are a bunch of chickenshits for not doing it. Instead of telling me they will fix it, they should have inspected it, and told me they won't try because of policy, or some other lame ass excuse. I would have gone elsewhere. Loaded my wheel, and left.

      Took it to another tire shop. Told them I had a loose wheel, with a small nail barely in the tread. First thing this guy said, was vehicle is it on? I about lost it again. I said... It's Loose! lol

      Dude realizes I'm not in a good mood, and says sorry, it's for the computer, and I have to put something in. Damn electronics age is ridiculous sometimes. So I ask him to look at it before he says he can fix it. He says, well, yeah, it's in the tread, if it was a sidewall, then we would have to vulcanize it, if you are ok with that.

      So that made me feel better. This guy at least knew what he was doing. Told him to take his time, and I will come back tomorrow for it. Thank goodness for a matching spare!
       
    22. Turdle

      Turdle I bake stuff Staff Member Moderator Elite Explorer

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      Tire shops have all the new fancy gadgets to fix and balance tires, yet, unless you actually buy the tires from them they don't seem to want to deal with them. I'm glad you got someone who knows what they are doing and willing to help.
       
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    23. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      I feel that, about the computers and rules/books. I live with the government rules, they care more about the paperwork, than the actual job we do.

      I have three plugs in one tire, from three different nails over about two months. The first I found and fixed the same day, but the tire still leaked a little. I kept checking it and filling with air every couple of days. I found the next nail with spraying the tire with Purple Power, it was a finishing nail below the tread surface. But the 3rd nail turned up last week, another finishing nail, barely in the inner sidewall. I had just recently bought some thinner 1/8" plugs as refills for my kit, and use one of those. It's held okay, but I'm changing the tires this week, they are worn out. You guys need the repair kit I've been using since about 1992, it's the Safety brand, runs about $40ish for a complete kit. Mine were about $20 each, in boxes, now they have a plastic container available.
       
    24. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      I have a plug kit. Just choose to use them as a temporary fix in a survival situation only. Rather have the hole patched from the inside and bonded to the rubber. If I used a plug, I would eventually take it in and replaced with a patch. They work, but not always and can leak.

      Maybe it's just location, but finding someone willing to be helpful is rare. People are ruled by fear of lawyers these days, and people abuse the use of them equally it seems. It's a mad world.
       
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    25. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      I have some rare places I go to for trusted help, like an AC shop, machinist for any non-engine stuff, an alignment shop etc.

      I only mentioned the plugs because I use the one patented brand that doesn't leak, it has no glue, the plugs self-vulcanize. I've used up almost all of the plugs from two kits, and each came with a good 25 or more. I hate to plug anything, but I have been impressed with these, prior I tried 2-3 crap kits from parts stores. I bent a couple of the tools in those cheap kits, and then found these, which are really strong.
       
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    26. gmanpaint

      gmanpaint Torsion Bar Free Elite Explorer

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      Tire patched, good to go.

      In typical Pugly fashion, by not letting me do just one thing at a time, I had to re torque the spindle nuts again. Inner nut wasn't even finger tight Outer was tight tho. Other side was fine. Whatchagonnado?

      Time for a new floor jack too. Been fighting Big Red lately, and it doesn't want to lower for me sometimes. Had to break out the Hi-lift a couple times now. I'm done with that.

      Always something!!
       

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