Something w/ rabbits. 72.5 pages of BS | Page 64 | Ford Explorer Forums - Serious Explorations

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Something w/ rabbits. 72.5 pages of BS

So seeing as spring is just around the corner, I thought I'd start a thread on the future undertaking of swapping in the Dana 60.

The axle is from a 1986 "Fawwd" F-threee "fitty", sporting some kingpins and a whole lot of rust. I took this axle apart a few months ago (except stupid me didnt remove the pinion nut before breakdown :rolleyes:) and had it hot tanked. I wanted it sandblasted, but the machine shop owner smirked and said "naaah yo, that junx is too big for my blasting cabinet" .. okay except he didn't really say that cauz he's old and a really cool guy. ANyways *twirls blonde hair*, this is my plaannn:

- WMS-WMS this axle is just a bit over 69" wide so I'm going to cut the passenger's side down a few inches to match 'ye ol General Motors 14-bolt axle. So this is going to require custom axle shafts and I think I'm going to go Chromos and 35-spline outers off the bat from the most awesome guys at Complete Off Road.

- Drive flange or lockouts? They are about the same in price and its a dedicated trail rig so I'm leaning towards the drive flanges. Right now, the cheapest flanges I found are the Teraflexes at $180 for a pair. If anyone knows of a better deal, please let me know :D !!

- High-steer arms and a double-ended hydroponics goodness ("cylinder").

- Opposite-ended panhard bar! The idea is to mount the chassis end of the panhard on the passenger's side frame rail and the axle end on the driver's side. Doing so should allow a more simple and cleaner design since the axle-mount can be mounted on top of or near the differential housing, instead of a tower on the passenger's side (like in my current D44 setup). I also plan to boost the panhard as far up as possible to increase the roll center of the front suspension. Yeah the concept is a little strange but I'm hoping it'll work and won't have any issues (no drag-link to factor into the design). But if anyone knows of any problem running this config, please chime in!

*EDIT*
- Detoit Locker for the carrier. I'm please with how the Detroit in the 14-bolt has performed so I figured I'd run the same in the front. Of course 5.13s to match the 14-bolt.


So here's the little guy, he's been in this position for the past few months just collecting dust:

DSC000871.jpg
 



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How much got done this weekend?
 



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On Friday, I did come to the conclusion that the only way to remove the transmission from the vehicle is to remove the tailshaft housing - which isnt that big of a deal but I will make some sort of protection for the tailshaft.

But the rest of the weekend was spent with my cousins - hiking, sushi, smoothies, and so on..
happy_azn_smile.gif
 

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ahhh its the asian invasion!!1!!!one one
 






Very Nice work. Can't wait to see completed.
 






Nice rolling chassis there slick. ;)
 












JTX yelled at me over the phone and made me feel bad so I did some fab.

Made half of the transmission mount and then cut out the base plate for the protective tailshaft housing thingy for trans install/removal.

tailshaft.jpg
 






JTX yelled at me over the phone and made me feel bad so I did some fab.

Made half of the transmission mount and then cut out the base plate for the protective tailshaft housing thingy for trans install/removal.

tailshaft.jpg

I see the infamous M5OD topcover rubber plugs in that pic.....
 






A scissor jack on a bar stool hardly counts as a trans mount IZ:rolleyes:


:p:
 


















Finished up the transmission mount. The notch in the back is for the bottom transfer case bolt.

Top
transmount4.jpg


Front
transmount3.jpg


Back (with notch for t-case bolt)
transmount2.jpg


Bottom
transmount1.jpg


Tailshaft protector
tailshaftprotector.jpg


Animated:
http://izwack.com/dump/tailshaft_anim.gif
 






Fab x..! Looks nice man!
 






Nice looking piece:chug:
 












Yo Fabba! I woulda never got that if it weren't for my soon-to-be-1 year old son!
 












THanks guys!

Just imagine if you knew what you were doing?! :p:
Hehe i know right..

Whens the deadline for your build? Or do you not have one? Thought you were going somewhere in about a month or so.
As I said in the chat, I'm fully aware of the so called "deadline". :)
 









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those are some monster bolts, haha... are you doing a divorced tcase or something? I don't understand what the tailshaft protector is for.
Hehe, they are 9/16" - only because the bushings I get from GravityWerx uses that size.

The t-case isnt divorced - the only purpose of the tailshaft protector is protect the tailshaft and rear transmission gears during future removal / installation of the trans (cauz the stock aluminum tailshaft housing is too bulky and must be removed beforehand).
 






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