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Stock 1991 - 1994 Explorers For questions related to the base Ford Explorer. Problem solving, maintenance, TSB, service bulletins, owner reviews, specifications. No modification questions.

Leaking rear main - how do I replace it?

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Old 04-30-2005, 08:34 PM   #1
smithdh
Louisville, Ohio
93 XLT
 
Join Date: Apr 2001
Posts: 13

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Leaking rear main - how do I replace it?

I thought there used to be instructions on how to drop the tranny and replace the rear main but I can't find them now that I am ready to venture into the unknown.

Do I need to remove the transfer case then the tranny? Looks like a project but I am too cheap to pay somebody else if I don't have to.

Thanks for any advice,
Dave

1993 Explorer 4x4




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Old 05-01-2005, 09:11 AM   #2
86caprirs
Chestermere, Alberta
1992 Explorer 4.0L 4x4 XL
 
Join Date: Oct 2004
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Remove trans and transfer case....then flywheel....Then remove and replace seal(hope that the oil pan is not leaking from the rear) and reinstall everything.
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Old 05-01-2005, 09:18 AM   #3
ExplorerDMB
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Mechanicsville, Virginia
2004 Acura TL
 
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Sometimes, I don't know about this one, you can slide the transmission back just enough to get the rear main in. Thats how a 4.0L Cherokee is atleast!

-Drew




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Old 05-01-2005, 09:35 AM   #4
smithdh
Louisville, Ohio
93 XLT
 
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OK, I have it up on 4 jack stands and am starting to tear it apart...




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Old 05-01-2005, 10:42 AM   #5
mechanix
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Springport, Michigan
 
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91 xlt & 93 xlt
 
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Good luck smith. Do you have a body lift installed? If so this will make life ALOT eaiser to remove the trans, if not its still doable but a bit harder. If ya need any help or questions answered post em here. I am sure there is 20-100 people that could answer.

Best of luck manno!!!!




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Old 05-01-2005, 02:16 PM   #6
Jason94sport
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South FL
93 Sport 2WD 5 speed
 
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I'm going to need to do mine eventually. I went to start my X yesterday. Check oil light came on. I checked it the thing only had 1 quart left in it! I go on 3K miles oil changes. But it's been about 4 months since my last one. Only have 600 miles till it's gets changed again. I bought this stop leak stuff that's supposed to seal leaks. I added that today along with 3 quarts of oil. It's a bitch. The tranny ,X-fer case, exhaust, crossmemsbers, most everything from the engine back needs to come out. If you doing all that I'd take the few extra hours & change the oil pan gasket, & any other thing you can think of that might leak or wear while it's apart.




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