OEM plug replacement to HALO Spark Plug | Ford Explorer Forums

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OEM plug replacement to HALO Spark Plug

jturquette

Member
Joined
August 9, 2007
Messages
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City, State
Houston, TX
Year, Model & Trim Level
2003 XLT V8
I have set a goal of 25 mpg (hwy) for my 2003 explorer (4.6L V8), a similar effort to Aldive’s “quest for 30”. I have base-lined my vehicle at 18.9 mpg hwy, measured 27 June 2008 on a trip to Flatonia TX and back to Houston. I won’t discuss current mods here, but will probably post in the profile or on another post.

I have also decided to share my results here for my fellow "X" brethren to use as they see fit.

After reading up on spark plug replacement for my X, I decided to test the Halo spark plug offered by LSGBrisk. More positive reviews than negative for these plugs led me to try them. I was intrigued by the halo design and since they not much more than stock replacements, I decided to give it a go.

I do not have any immediate results. The manufacturer states that one must adjust the timing slightly to gain the fuel savings. They note that most current vehicles need only disconnect the battery wires; that this will reset the timing and allow the ECU to accommodate the new plugs. They note about 500 miles are needed. I will report back after 500 miles for any hwy fuel economy changes.

Side note-I realize now I messed up and need to redo the plugs for two reasons, 1) anti-seize on the threads to prevent dissimilar metals from bonding and 2) proper torque settings for plugs. Now that I know what I am doing, this should be much easier.

Plug replacement - I won’t bore you with many details here as there are already threads on this, but mention a few items to answer questions from these threads.

The plugs are located on top of the V8 engine, under the black engine cover, with individual coil packs over each plug. At first glance, the fuel rails appear to be in the way. After removing the set screw holding the pack in place, gently pull up the coil pack and maneuver the pack away from the fuel rail. The rubber boot between the pack and the plug head allows a lot of flexibility. An alternative is to remove the wire harness on the side of the coil pack. (needed to get to the last plug, passenger side, rear of vehicle) I elected to remove the plugs one at a time. I pulled the air intake hose to get to the passenger side plugs.

I have kept the OEM just in case. BTW- I checked the gap on the OEMs, they ran consistently to each other (.054" to .056"), with one exception
(.060"). I guess I can say that they were doing well.
 



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After reading up on spark plug replacement for my X, I decided to test the Halo spark plug offered by LSGBrisk.
The manufacturer states that one must adjust the timing slightly to gain the fuel savings.

Sounds like another gimmick spark plug. Good luck with your evaluation.

Adjust the timing to what? Advance or retard?

They note that most current vehicles need only disconnect the battery wires; that this will reset the timing .

That procedure will reset the PCM, it will not adjust the timing.
 






From their website:
"For automobile engines with motor management and knock sensors, you must disconnect the battery prior to fitting the LSG Halo Plugs in your engine and ensure that your engine timing is adjusted to match the plug’s faster firing to keep your [plug] warranty effective."

and

"If your vehicle timing cannot be adjusted to the faster firing LSG Halo spark plug, you may not see an improvement in gas mileage, however, emissions improvement should exist."

Will I need a PCM reprogrammer to adjust the timing?
 


















Update:

Not ready to show the MPG affect yet, but I have been talking with Ford and a separate Computer Diagnostician. Both have stated that the computer has a small range within which the computer can adjust the timing based on knock sensors, and other klaptrap. The range is small but exists none the less.

When I test the halo plugs under the hwy test, probably late july, I will determine whether to get a re-programmer or not later this year.

Just an FYI...
 






first mpg run

Update:

I have made my first run to calculate the highway mileage. I have filled up on in-town runs, but the driving varies to much to give me a comfortable feeling on city mileage.

I made a quick run this morning.

I had a total of 1 minute of sitting at a stop light after filling up before the run and returning to the same fuel station and pump. I used 89 octane from Valero (formerly diamond shamrock).

Miles driven: 38.8
speed: 67mph
fuel used: 1.918 gallons
baseline mileage = 18.8 mpg
Highway mileage = 20.2 mpg, gain of 10%

I drove at similar times during the day, similar weather. The route today was not the same as the baseline run, it had a few more overpasses. I would expect a longer highway run to result in the same, or slightly higher mileage to balance the sitting at stop lights.

Result: On paper, the halo plugs have netted me about a 10% mileage increase on the highway. I will take this as my highway mileage is about 20 mpg. The city results were erratic so I will assume no significant increase.

My next item will be to swap the 265 70 r16 tires for 245 75 r16 tires. I'm hoping the thinner tire, closer to stock, will add up to another 1 mpg. We shall see.
 






To reflect a more accurate mileage reading, your test runs need to be much longer than 38.8 miles.

How did you measure using 1.918 gallons of gas?
 






I agree a longer distance should be measured to give a more credible reading. I am continuing forward with other modifications and am not going to wait until I make a longer trip. The 10% gain on the halo plug may be on the high side, but at least I experienced a positive impact to the fuel economy. My city measurements were in the range of 2-4%, but trying to mimic similar driving conditions in the city is tough.

The measurement was from the fuel pump at the chevron station. I filled my tank to the second "click" of the pump.
 






spark plug part number

What part number did you use for your HALO plugs?

I just ordered some plugs for my 99 4.0L SOHC. I ordered p/n GR15YC-1. They have a slightly longer reach--~.030" longer--(from seat to end of electrode) than my stock motorcraft plugs. Halo says to send them back, but I can't find any other part number to fit?

Never mind, I just noticed you have the V8.............
 






Dude honestly how are you getting 18/20mpg....

My mounty gets 13mpg.. I have a heavy foot but even when i conserve gas I get 295 miles if i run a 22.5 Gallon tank dry...

I used to get 270 miles to a tank but with the few mods I've done its made a difference.. but STILL 20mph.. I'd never dream of getting that with my mounty.

Exhaust, Intake, E-fan.. Of course my mpg is going to go to hell once I get my 4.10 rear gears put in.. but untiil then It'd be nice to know what you're doing to get such good mpg.. besides those spark plugs.
 












I have seen about 24 mpg on long highway trips. thats the best i have done. if i stay off the pedal and set the cruise at 120 KM/H. i can Get Close to 900k /tank if i baby it. but i usually see 800-850 ish. Bone stock. in town its about 15 mpg but can vary greatly. if i have a "angry" day i see 8 mpg. haha
 












What part number did you use for your HALO plugs?

I just ordered some plugs for my 99 4.0L SOHC. I ordered p/n GR15YC-1. They have a slightly longer reach--~.030" longer--(from seat to end of electrode) than my stock motorcraft plugs. Halo says to send them back, but I can't find any other part number to fit?

Never mind, I just noticed you have the V8.............


Well after doing some research, it looks like the 5.0 and the 4.0 use the same plugs. So, my original question is still good. Did you use the GR15YC-1 plugs? And did you have to have your timing adjusted or did you just disconnect the battery?
 






swap the 265 70 r16

dont forget to factor in how much your odometer is off due to the larger tires. you are probably off by about 10 percent with that size. i would do the math and get the exact number, but im lazy. im running 265/75/16 on my truck, and it is off by like 7 mph at 70 according to my gps. (says 70, but really 77).
 






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