My 2nd gen ex SAS | Page 2 | Ford Explorer Forums - Serious Explorations

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My 2nd gen ex SAS

so after a long time, money burning a hole in my pocket, and the devil on my shoulder..I went ahead and cut up my explorer.
I started out with 2 dana 60's..one was a full float with brackets, 4.10's and stupid drum brakes.
I went ahead and took the ring and pinion out of that and set the rest aside for a rainy day.
Then I got my dana 60 housing, which is a semi float 5x5.5 pattern axle with no brackets, carrier, or gears.
i rebuilt the whole thing and stuffed in the gears.
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after that part was all finished, I went out and got a set of ballistic fab GM caliper brackets and calipers, also I got the old axle out and thrown aside
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Then the new axle was all ready to be put in..so I switched the springs around in the rear to give me a little extra departure.
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heres one with the 37" claws up
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all this hard work made for a tiring day..Lets have some fun and add some bling
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the next day was spent cutting..and cutting..and cutting. then somehow we wound up with this!
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..
its finished now but I'm tired and going to bed. Will write more later:salute:
 



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just so i'm clear on this when you say flip your leafs thats putting the leafs over the axle right? because i was totally thinking that was my option for lifting the rear but if it moves back 5" is that going to be a problem for clearance in the rear at all with the fenders? i dont wanna have to hack up my truck :(

haha thank you so much i lost sleep over seeing this beast as a final product, definitely one of the most badass rigs i've seen in a while!!!
 



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just so i'm clear on this when you say flip your leafs thats putting the leafs over the axle right?

No, it means to turn them 180*, so the front bushings become the rear bushings. The center pin that holds the packs together is not centered in the packs. One side is longer than the other by 5+".
 






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man thats awesome. Im jealous.
 






looks awesome man!! mind getting a better shot of your trimmed your front fenders? yours look much better then the BS i came up with. And whats your wheel base, it has to be around 110" or so, mine is 105 with a 3" front stretch.
 






looks awesome man!! mind getting a better shot of your trimmed your front fenders? yours look much better then the BS i came up with. And whats your wheel base, it has to be around 110" or so, mine is 105 with a 3" front stretch.

my wheelbase is 112 inches:thumbsup:
 






Which steering box was used...looks familiar, but I just want to be sure. Thanks in advance!
 






I would love to see the front trimming a little closer. Looks very well done and a solution to one of my concerns.

Good thread and awesome truck.
 






I used a 79 f150 steering box, ill take some pics of the front end in a little bit
 






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well, all I need now is a trailer lol
 






nice. can you explain the steering box setup a bit? and who makes the weld on bead locks you have?
 






well, going over a bunch of little things right now...life has sort of got in the way of play time. I have a hydro assist system half put in, and a new trans wiring harness sitting in a box next to it...I will get to it I swear..
 






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