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| Offroad Fabrication - Bumpers, Sliders, Cages etc. For the Ford Explorer and Ranger entusiasts who like to build their own rock sliders, bumpers, rollcages etc. |
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#1 |
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Elite Movie Star
Tujunga, CA
'99 XL 4x4 & '06 XLT 4x2
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Alright so I figured out that the 99+ ex bumpers looks great on but is just not functional off road. It just hangs down too low, and get in the way.(ask Jefe he knows
) So I can but on a factory pre '98 bumper or just tube it! Well lets just say this is the first truck I've had that I havn't ripped off the factory one and put a Pre-runner bumper..........yet My question is 1.5" tube too small, or will it look stupid? I wanna use 2" but Mr Tim (TDG) only has a 1.5" die. He has offered the the use of his tube bender But I don't have the mula for a 2" die and I don't think Tims gonna run out and buy one just because I wanna build something, nor do I think he should. If I do a front , I'll probally build a rear (maybe T-carrrier) and Sliders.
__________________ The JP Mobile ~'99 Explorer XL The Mall Crawler ~'06 Explorer XLT The Tow Rig ~ '05 F-150 SuperCrew The Commuter ~ '10 Focus SES |
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#2 |
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Elite Ranger
Fresno CA
86 ranger no more
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most pre runner bars I have seen look to be made out of 1.5" tubing. Ive seen a few with 2" but they were usually fullsize trucks. IMO i think 1.5 looks better. In the future i plan on buying a bender and i will get the 1.5" die and 1.75 before i would get a 2". But it is your truck so do what you want.
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#3 |
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Elite Ranger
Nor*Cal
98 XLT Supercab 4x2
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the fabtech ones for mini and mid sized trucks retail for around $175... these are sweet and are made of 1.5" tubing... it only seems to replace the lower valances but it is available with a skidplate and it looks as if it is structurally sound too.... not sure if they have an explorer application..... i plan on getting it for my yota
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#4 |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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I plan to make mine out of 1.5" with the one exception of the horizontal bar going from side to side which i think will look nicer as a beefier 2" tube.
It will be some combination of these two. Ricks grill guard portion, and everything except the prerunner hoop of the other.
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#5 |
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Elite Movie Star
Tujunga, CA
'99 XL 4x4 & '06 XLT 4x2
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Yeah I'm think'n..
Of building one simmler to mine off my old ranger
The only thing I did not like is I could not push cars with it. The Hoop just stuck out to far and would go through anything first. But It was strong as hell! ![]() and I'm think'n doing the bumpers in blue...What do ya think? White and blue?
__________________ The JP Mobile ~'99 Explorer XL The Mall Crawler ~'06 Explorer XLT The Tow Rig ~ '05 F-150 SuperCrew The Commuter ~ '10 Focus SES |
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#6 |
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can't kick the habit
Seabeck, WA
'93 sport 4x4
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Mine's made outta 1.5 and it works for me. I just don't dig the 2"+ look unless its in a redneck 4by with a Texas truck bar. Those things are tight
__________________ 00' Ranger Ext Cab 4x4 05' Dodge Cummins Crew Cab 4x4 Tow Pig Race Explorer Build RIP Prerunner Ranger Build Prerunner Sport Trac Build Seabeck 4x4 and Fab |
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#7 |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Here's what I've got for mine so far: (I love AutoCAD
)Its one 2" piece, and the rest is 1 1/4".
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#8 |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Bump
Alright, so I finally ordered the bender dies (1 1/4", 1 3/4" and already have 1 1/2") for my front bumper. I have a few mods to make to my above design in my head. I've already got a winch on the way, so I'll start with the hidden winch mount this next weekend.
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#9 |
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y=mx+b
Battle Creek, MI
06 Dodge Powerwagon
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Howdy Jefe
I don't know if you've run across my pics yet....but I have something very similar to what you're looking to build. I recently mounted a Warn 9.5xp behind it and it fits perfectly behind the bumper. I can post up some more recent pics if you're interested at all. __________________ Mike I used to have an Explorer
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#10 | |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Quote:
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#11 |
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y=mx+b
Battle Creek, MI
06 Dodge Powerwagon
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Any particular angles you would like in the pictures? I have yet to go and take them...lol.
__________________ Mike I used to have an Explorer
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#12 | |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Quote:
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#13 |
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y=mx+b
Battle Creek, MI
06 Dodge Powerwagon
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No problem. I'll still try to get some up of the winch. I wanted to have more bends in mine like you have around the headlamps in the pictures, but the shop informed me that their dies could not bent the size tubing to that much of a degree. Other than that it's everything I've ever wanted.
__________________ Mike I used to have an Explorer
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#14 |
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Elite Movie Star
Tujunga, CA
'99 XL 4x4 & '06 XLT 4x2
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Jefe do you have a nocher? I want to do mine like a ARB or TJM. Box bottom and tube on the top. That way when I do the rear and sliders, it will all match. I was goning to just buy OffroadKC's but I can't seem to get enough communication back and forth. Besides I'll be much Happier doing what I want. Besides I have a new option devloping in the SAS.
My dad want to buy a 78-79 250 or bronco cheap and snag the drivetain for his 80. and then I get the axles
__________________ The JP Mobile ~'99 Explorer XL The Mall Crawler ~'06 Explorer XLT The Tow Rig ~ '05 F-150 SuperCrew The Commuter ~ '10 Focus SES |
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#15 |
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ELITE BRONCO2ERER
Crawlorado
B2 Mod
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Man that looks MEAN...nice.
Jefe nice CAD work ![]() Stic-o I have the same bug....
__________________ 96 Explorer daily driver build-1996 XLT 5.0L AWD to 4x4 conversion complete on 33's 88 BII 5.0L conversion - BII 5.0l drivetrain thread My Bronco II - 1988 Bronco II 4x4 V8 on 35's - registry and updates Wifes 07 FJ build - 2007 FJ cruiser locked and lifted |
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#16 | |
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Wannabe Elite Explorer
Mount Airy, Maryland
'93 Sport v8 5.0
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Quote:
__________________ ~Wolf 2012 F550 Tux Black Lariat Supercab 186" WB , 4x4 6.7, 19.5GVW '98 Ranger XLT ExCab 4x2 2.5L "Pimped out shop beater" '93 Explorer Sport - 5.0L v8, 4R70W trans, Atlas II 3.8:1, D44 SAS, 2" body lift, 33x12.50x15 |
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#17 | ||
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Quote:
![]() Quote:
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#18 |
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Wannabe Elite Explorer
Mount Airy, Maryland
'93 Sport v8 5.0
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which bender/notcher you have/are getting? I just order my bender and notcher and junk 2 weeks ago
__________________ ~Wolf 2012 F550 Tux Black Lariat Supercab 186" WB , 4x4 6.7, 19.5GVW '98 Ranger XLT ExCab 4x2 2.5L "Pimped out shop beater" '93 Explorer Sport - 5.0L v8, 4R70W trans, Atlas II 3.8:1, D44 SAS, 2" body lift, 33x12.50x15 |
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#19 | |
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Roll Over Posse Recruiter
Clarksville, TN
'00 XLT 4x4
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Quote:
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#20 | |
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Wannabe Elite Explorer
Mount Airy, Maryland
'93 Sport v8 5.0
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Quote:
__________________ ~Wolf 2012 F550 Tux Black Lariat Supercab 186" WB , 4x4 6.7, 19.5GVW '98 Ranger XLT ExCab 4x2 2.5L "Pimped out shop beater" '93 Explorer Sport - 5.0L v8, 4R70W trans, Atlas II 3.8:1, D44 SAS, 2" body lift, 33x12.50x15 |
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