Refinishing Aluminium rim´s | Ford Explorer Forums

  • Register Today It's free!

Refinishing Aluminium rim´s

Crizz

Well-Known Member
Joined
July 24, 2005
Messages
307
Reaction score
0
City, State
Germany / Hessen
Year, Model & Trim Level
actually none
In another thread I was asked how I refinished my 12-hole-rims on my ´90 Explorer. Okay, folks - here we go

As I bought the ´90 XP in Nov. last year, I ´just used to get a second car for wintertime and the dogs. But the "virus Explorer" broke out, and the longer I have it, the more I do to keep it in a good condition.

Like I refered to earlier, the car is in a good condition depending on it´s model year - but the rims wasn´t at all, they looked very poor, so I decided to refinish ´em.

First the rims need to be cleaned carefuly using some kind of cold cleaners, aloy cleaners or engine cleaners to get rid of any kind of dirt, dust, grease or oil.

After that, I drove out the rivets and the plasticbushes for the centercaps.
( Using a 5mm dia. boltdriver and a small hammer )
felge1-alt.jpg


Next part was getting off the clearcoat. I have one advantage, cause I own a sandblasting-cabinet already. But, shotblasting with glas-beads was a new experience ( it took 3 hrs. to get the first rim done, but only 45 mins per each on the others - took some time to learn how to ;) ) Using glasbeads instead of sand keeps the surface smooth and compresses it, sand would be too abrassive and would make a hard, rough surface
felge2-perlstrahl.jpg


After shotblasting, the rims need to be dusted off and cleaned with silicone remover befor you apply a coat of the basic color you like. I know, they look very pretty after blasting, but if you would apply clearcoat on aluminium it turns to a dark grey !

Alternatively you can start to get them ready for highgloss-polishing, but it´s much more expensive than laque-coating and more sensitive to salt and so on.

After some layers of basic coat ( I used a very light silver, applied on 4 layers ) you can apply clearcoat. It makes the color more durable and gives the rims a polished-like gloss. Remember to wipe the surface with a tack rag before applying next layer.
felge3-lackiert.jpg


At least you need to decide how the rivets should look. I first removed the clearcoat and used Nevr-Dull to polish them before clearcoating them again.
You even can paint them black or in your car´s colour, would be nice, too.
nieten.jpg

96nieten02.jpg


But, before I was able to drive them in again, I saw Keskin-Screws on Ebay. Keskins are "look-like-screws"-rivets.
niet-schraub.jpg


Here´s how the rim looks with the original rivets :
var1niete.jpg


and here with the "keskins" :
var2keskin.jpg


Before you reassemle the rim ( rivets, tire ) let the coat dry at least 3 days.
To drive in the rivets, you need some pcs. of 1"-square woods, I cut them off from a tiling batten, and place a hole at the headside a little smaller than the dia of the rivets. If you coat the rivets, place a thin peace of leather between the wood and the rivet before driving them in the rim, so you can avoid scratches. If you use Keskins, drill the hole in the woodpeaces in the same dia the Keskins´ heads are.

No matter how you decide - it´s not work done in an hours, but it´s worth it.
If you don´t have the possibilty of shotblasting, you can get the damaged cleacoat off using chemical stripping and very fine sanding paper, but blasting will be the way for best results.

Chrome-like polishing is much more difficult, and I guess the only acceptable finigh will be reached by specialists with the right machines. Polishing aluminium "hand-made" is real difficult because alum. is such a damned soft metal.

Anyway, I hope some of you guys will be inspired to refinish your wheels instead of trashing them.

( hope my english was readable....) have fun ! Chris :)
255er-002.jpg
 



Join the Elite Explorers for $20 each year or try it out for $5 a month.

Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





Very nice! Good job!
 






Excellent writeup. :thumbsup:

Crizz, did you re-use the plastic bushings for the centercap screws? The reason I ask, is because I once removed them from a Mustang wheel, and they were very brittle and broke into several pieces......
 






I agree, excellent write-up and great pics.

Wondered if you had powercoated the rims, but base coat/clear coat looks very very good indeed.

Was there much corrosion in the aluminum under the original clear coat? If so, does the beadblasting remove it and leave a level surface or do you have to sand it level?

Reason why I ask, is that I have a set of those rims from a 90 Ranger 4x4 that I previously owned. Have stripped the clear coat, but the corrosion is very difficult to remove by sanding and/or buffing. Think that these are one of the best rims Ford ever put on any trucks.

Once again, great job Crizz.
 






Awesome write up!!! I have never seen anyone do that before.

On a side note:I love the color combination on his explorer as well. His english is better than some of ours. :)

I think this needs to be added to the important thread list. Where is a mod that can do it?
 






@R.O.E.: ths bushings for the centercaps had "survived", I guess otherwise I would have had a little problem, but, shouldn´t be a real big deal to get reproduced ones from a turnery if you still have one that not crumbled.

@Bill : the corrosion was real bad, so glasblasting was the best way to get it off. Like I told ya, glasbeads are non-abrassive, the surface gets compressed by shooting the glasbeads on it ( r.a. 145 psi airpressure ), the pic with the fresh-blasted rims shows ´em after I put ´em out of ths sb-cabinet - no further sanding or s.e. required :) , the result is a plain surface w/o any leaving marks from corrosion. That´s why I said this way is worth it - it saves time & money, and it´s affordable.
( If I wouldn´t have had an own sbc, a truck&car-garage would have done the blasting job for about 15 bucks per each plus the glasbead-stuff )
 






Featured Content

Back
Top