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Stock 1995 - 2001 Explorers Questions related to non-modified 1995-2001 Explorer, Mountaineer, Ranger and '02+ Sports and Sport Trac. Problem solving, maintenance, TSB, service bulletins, owner reviews, specifications.

Fan Clutch Tool

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Old 04-19-2008, 08:40 PM   #1
Andiamo
West Lafayette, IN
'01 SOHC XLT 4WD 140K
 
Join Date: Oct 2006
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Fan Clutch Tool

I have a 2001 SOHC Explorer and I was trying to removed the fan today. I borrowed a tool kit from Autozone and it says it works for 1997 and up Explorers. Well the kit has two wrenches in it, the smallest being a 40mm. It was still too big to fit the fan clutch nut. Anyone else have this issue? What is actual size that I need? Thanks for the help.
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Old 04-19-2008, 08:44 PM   #2
briwayjones
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Sykesville, MD
 
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'00 XLS, '03 Sport
 
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You could use a large adjustable wrench.




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Old 04-19-2008, 08:48 PM   #3
Andiamo
West Lafayette, IN
'01 SOHC XLT 4WD 140K
 
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That's my next step tomorrow. Where do those "H" looking things go to hold the pulley. Does it slide over the bolts?
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Old 04-19-2008, 09:08 PM   #4
Nocturnall
Tempe, AZ
1997 Sport
 
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I bought the amco tool kit which is probably the same thing you got rented and it works fine....I think I used a 10mm box wrench or something to hold the fan so it wouldn't spin. Actually you shouldn't have to have anything hold it because the belt on the water pump should hold things from spinning.
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Old 04-19-2008, 10:03 PM   #5
skoal_mint
Geraldton ontario
97 explorer sport 4.0
 
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Most of the time the belt will be enough pressure.
What I did one day was cut up a bunch of wrenches and drilled a pilot hole, then used my air hammer with a 2 foot center punch...you could even hold the pully with your hand and the fan would come off in a flash
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Old 04-21-2008, 10:04 AM   #6
Andiamo
West Lafayette, IN
'01 SOHC XLT 4WD 140K
 
Join Date: Oct 2006
Posts: 22

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(Original Poster)
OK, went to purchase a large cresent wrench yesterday and it is a no go. The wrench is too wide to fit between the space provided by the pulley bolts on the engine side and the fan bolts on the radiator side. There is not that much space to get the wrench in there. Talk about frustrating. I had to drink a beer after that one. I'm going to Sears tonight to get a 38mm wrench. Cross your fingers.
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Old 04-21-2008, 08:38 PM   #7
Andiamo
West Lafayette, IN
'01 SOHC XLT 4WD 140K
 
Join Date: Oct 2006
Posts: 22

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OK, I'm an idiot. I'll admit it. I was just too frustrated yesterday to think about removing two of the bolts from the fan clutch to make room for my cresent wrench. All I can say is, "Duh". Thanks guys.
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