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Turning Factory Radius arms in to LongArms

Vozar

Well-Known Member
Joined
September 12, 2002
Messages
826
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City, State
Murfreesboro,Tennessee
Year, Model & Trim Level
94,98 & 03 explorer
Has anyone Turned There factory radius arms into Long Arms? Im wanting to get rid of the pivot frame mount and Extend them and use Jhonny joints at the ends. Let see some pics If youve done it or have a similar idea.




Matt
 



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Yatzee!!!!! Thats the same idea that has floating in my brain for the last couple weeks. Strength is the biggest issue, and i dont see how he plated those.




Matt
 


















Yeah i decided to use them for there strenght and when i was going sas i needed them then and fast so i got them.
 






BTW you should update your build thread to show the "updates". :)

I never realized you chopped and caged it until now.

I going to, Its been almost a year since i posted anything on the boards.I rolled it(Unfortunately on the street...LOL) last march and its been sitting and waiting on money and for me to make up my damn mind.I finially got the cage just about done and ive wheeled it about 4 or 5 times in the last 2 months.
 






Yeah i decided to use them for there strenght and when i was going sas i needed them then and fast so i got them.

I hear ya. James Duff Makes an awesome set with johnny joints and the ends but there like 650 bucks.....
 
























Mine. 2"x0.25" DOM, 22" over stock, 2.5" Johnny Joints

IMG_1665.jpg

IMG_1772.jpg

MG_2564.JPG

MG_2566.JPG
 






The arms look great, I only have one question, You extended them past the length of the front drive shaft. Wouldnt it have been better to make them longer, but the right length that the pivot point is in line with where the front driveshaft meets the transfer case.

do you have any issues with the front shaft with the current geometry.
 






The arms look great, I only have one question, You extended them past the length of the front drive shaft. Wouldnt it have been better to make them longer, but the right length that the pivot point is in line with where the front driveshaft meets the transfer case.

do you have any issues with the front shaft with the current geometry.

No problems. The u-joints all have enough travel. (barely), angles are all in check, (no vibrations at highway speed), and the slip yoke has plenty of travel. The pivot point of the arms does not have to be lined up with the CV joint at the t-case for the driveline to work properly. You have to look at how much vertical travel you need at the u-joint. This is different from travel at the wheel. On mine the wheel can move up and down 26" while articulating, but the front u-joint only moves about 6". The angle on the u-joint only changes a couple of degrees and only at the extreme end of the spectrum, which only happens at low, low speeds where angles don't matter as much. For the few inches the axle moves up and down at highway speeds, the angle on the front u-joint changes less then +-1 degree which is within the limits of the u-joint to be vibration free. You would see far more angle change in the rear u-joint just from the torque twisting the rear axle if leaf sprung.
 






Ahh OK, So did you have to extend the front slip yoke, or are you using the stock shaft with an adapter to connect the SAS, oh and how are those hiem's holding up?

Looks great BTW
 






Ahh OK, So did you have to extend the front slip yoke, or are you using the stock shaft with an adapter to connect the SAS, oh and how are those hiem's holding up?

Looks great BTW

I'm using the stock front driveshaft. There are no adaptors. Both the transfercase and the front axle use Dana/Spicer 1310 U-joints, just like the stock D35 TTB front axle and BW1354 transfer case. I did have to shorten the driveshaft because the D44 has a larger diff housing and the Atlas II moves the CV joint forward. I have since found a front driveshaft off of a '95 explorer that fits my setup unmodified.

Technically I don't have heims. Johnny Joints differ from heims in that they have a poly bushing inside that helps cushion the shocks to the suspension. They are also rebuildible. So far they have been on the truck for 8 months with no maintanance and I have had no issues. I would like to install a gease zerk to gease them occasionally, but up to this point, no squeaks. Well worth the money.
 






well ive decieded to ditch the arms. I picked up some d60's and im 4 linking the front:D


MaTT
 



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