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Foxracin's 1991 Exploder

Real Name: Trevor
Year : 1991
Model: Explorer
State: North Carolina
City: Mount Holly



Just picked up this Exploder last week. Its not in the best of shape but overall its decent. The motor runs great and the body has very few dents and dings.

When I got it the trans was out like every other a4ld. I am a 5 speed guy myself and was planning to convert to 5 speed anyway.

First thing and did is check the fluid in the trans. Nice and red, full, and doesnt smell burnt. Pulled one of the lines at the radiator and fired it up and no fliud. Nothing at all. Pulled the pressure plug in the side of the trans and fired it up to make sure the lines were not stopped up somewhere and still nothing so I knew something wasnt right with the pump.

Got it home and put it on some jack stands and started tearing out the trans.
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Got the trans out and pulled the torque converter out and found some scaring on the snout. Thats not supposed to be like that. lol
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Pulled the bellhousing off then the pump from the bellhousing and theres the problem. One of the pump gears cracked and spread the teeth apart and locked up and spun on the torque converter.
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Oh well time to throw it in the scrap pile. Dont want to spend the money on it again not even know if the rest of the trans is good and for it to just break again. I figured I could swap in a 5 speed for not much more then fixing the a4ld.

Figured I would mess with the inside a little while I try to find a trans.

Put in a Sony headunit. Ran new speaker wires and used the internal amp after 2 stock amps were not right. Soldered all the connections and ran new speaker wire and its good as new.
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Put it in a Midland CB I had laying around.
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Overall shot of the interior.
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Then I figured I would ride over the the Pull-A-Part to see if I could run across anything. Sure enough ran across a 1992 5 speed Exploder. But somebody already robbed the trans and starter. Figured I would go ahead and get what I could off it. Got the computer, Manual trans wiring harness, pedals, and Master cylinder(when they got the trans they cut the line so it wasnt useable). Still had the flywheel, clutch/pressure plate still on it too but I didnt have the money for it right then.

So I came home and started swapping out some stuff.

Manual trans wiring harness.
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Swapped computers and moved it to behind the glove compartment to get it a little higher.
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Swapped the pedals. I left the pedal assembly in and just changed out the brake pedal and put the clutch pedal on. It was aggravating but definitely beats pulling the dash out to change the entire assembly.
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Went back the next day to Pull-A-Part to get the clutch and flywheel and all that good stuff crawled under it and somebody done took the clutch and pressure plate. So I missed out on that. Went ahead and pulled the flywheel off though. It looked fairly new.
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Pile of junk parts I have pulled off so far. lol It keeps getting bigger.
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Thats where I am at so far. Need to scrounge up some money to get me a trans and a few other pieces and I should be set.

For now I will probably just do a body lift and coil spacers and shackles for now with some 33's or 34's after I get it on the road.

Then save up for the d44 SAS down the road.

Ill keep this thread updated as I get some more work done.
 



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There was one. I got the trans out of it and got the computer and harness and sold it to another member on here.

is that the setup you got gregg?
 



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Great thread!

I was wondering, do you have a complete list of parts needed to swap the manual tranny in? I'm starting to buy parts for the swap in my 94 and have one list from a guy on TRS, but want to know exactly what I need. Do you have any more pix of the tranny swap you did?
 






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Did you do some work to those lower coil spring retainers on the axle to get the coils inward more? If so, how did you do it? I'm thinking of using them on the full width D44 with stock F-150 R/A's, using JD upper coil buckets for the 5.5" EB coils JD has.
 






I just re drilled the holes further over. Around a inch i believe it was. Between that and the offset the upper buckets have built into them it stands the spring straight up.
 






Havent been on much lately. Havent done a whole lot to the sploder. Just driving it everyday, and wheeling it every chance I get. Moved and got a new job making decent money so more mods will be coming soon.

Here is a video if you hold your head sideways. lol
http://www.facebook.com/video/video.php?v=223153871073103

Only new mods. Beadlocks and 37's. No good pics yet.
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Got the missing pieces for the swap kit from Ruff Stuff today. They have great customer service by the way.
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Picked up a stick of DOM the other day for the steering and track bar
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Serpentine clutch for my York compressor also came in today. Got a gasket kit on the way for it also.
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Also mr cribb came up yesterday and traded a set of power doors off my parts Explorer for his manual doors. Now to see if I can find a set of blue manual panels for them to put in mine.
Ever get this installed?is that compressor made for this.how are you mounting it also?
 


















Recent wheeling pics.

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Stuffs the 37's. Might have to do a little trimming. lol
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Put in a Centerforce clutch and ddm tuning 55w 5k his kit in the 2 Hella lights since last time. There bright as heck now.

Got a set of the oval led truck lights to put in the rear bumper for reverse lights and picked up some winch rope today to put on the winch. Need to order a hawse fairlead now. Might get around to some more pics. I been slacking here lately.
 


















That is a true beast right there. And I love the sticker. :D
 












how did i not see this thread before? guess i haven't been on much lately.

dude, your explorer is coming out awesome. one of my fav's on the site for sure, all you need now is an exo cage.

i found this thread last night, and after having read through it was inspired to get my ass going and fix the little **** on mine thats needed repairs for a while.. bump stops and things, so i did that today
 









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Got a chance to do some little stuff before work today.

hids in the hellas, and new winch rope and fairlead.

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Picked up a led 3d maglite at lowes few weeks ago for $15 so figured id put on the the sploder.

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Put some led lights in the bumper for reverse lights.

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