Hi Folks,
I've been rummaging through the forums extensively for a few years, and finally think it's time to get involved. My 03 Limited was in an accident last May and I tinkered away with fixing it over the summer. Now that all the body work is back to where it should be and mechanically sound, I'm taking the opportunity to lift it first with 2.25/1.75 BTF coil spacers and soon enough with the 883 ranger lift. Right now I'm tackling the spacers and taking my time. I'm at the fronts, but running in to an issue that I'm unsure how to address.
I would like to invest in some BTF UCAs later on, but from what I see they aren't absolutely crucial if I only plan on doing light driving. I don't plan on taking it off the pavement any time soon or running it hard.
That being said, I know the top of the knuckle hits the coils when max droop is hit, and the limiting straps solve that issue (a later investment). But my knuckle doesn't separate at all from the coil when I put on the wheel and apply load. I'll attach two pictures of each side, loaded and unloaded.
I really want to get these spacers in and done with so I can focus on school and work when the cold weather hits.
I think I'm having this problem for a few theories:
1) My strut (aftermarket) is too stiff, and is not compressing enough when I apply load. Thus, the control arms don't raise and lift the knuckle away from the coil. (I had to go so far as use a come-along to compress it enough to get the upper ball-joint in to the knuckle)
2) My strut has too many turns in the coil (compare mine to your stock), and the knuckle is hitting my coil in a place where it wouldn't on a stock coil. (so the load isn't transferred through the coil, but rather gets diverted in to the knuckle)
3) I truly do need the BTF UCAs (although I've seen it done without?)
4) I've erred in my installation
Has anyone else run in to this problem? Or might have a theory of their own as to why this is happening? I've even removed the UCA shims and pulled them forward to give more reach, to no avail. My next step in the upcoming week is to put a friend's stock strut in and compare one side to the other.
Any thoughts from you guys are totally appreciated. I'm dying to get this thing back on the road and become active on the forums.
-Dubya