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supercharged 5.0 true fire 98 explorer sport

hi everyone, my name is tim . i live in selkirk, manitoba, canada and as if this date that i am posting this, i am 36 years old.

i bought my sport in jan 05 from a local ford dealer. it had 111,000KM's on it. this is the second sport i have owned. it was sitting on the lot for about 8 months before i came along. i am the third owner (i was able to track down the person that traded it in, and they got it from a friend, who bought it new in 98).

i started to do a few things to it after i first got it, then i found this site, and all hell broke lose! i've never been satisfied with something the everyone else has, so i started to tinker with it even more.

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mods include

interior

installed factory tilt, cruise, overhead console, auto dimming mirror, full length console, with a message center (it didn't have these from factory).

white face with blue flames indigo gauge covers (they light up blue)
blue l.e.d. everything
white l.e.d. interior lights
Kenwood DDX392 Touch Screen Head Unit
alpine 4 channel amp (all four speakers)
boston acoustic front and rear speakers
alpine mono amp (for sub)
2 12 inch jl audio subs
rockford fosgate cap
passenger side one touch window down mod.
custom transfer case shifter
tripple a pillar gauge pod, housing autometer boost, Innovate LC-1 wideband, and oil pressure gauge
12v power inverter with 120v plug in a 2 usb plugs built into the center console

exterior

BMW E46 projectors, mounted into stock housings using clear lens
6000K HID head lights
angel eye "driving" lights, with 8000k h.i.d.'s
clear parking/corner lights
billet grill (powder coated by Turdle)
blacked out ford emblems
custom front steel 95-98 bumper, with 4 inch round tubes welded in for driving lights
shaved radio antenna
shaved roof rack
black euro tall lights
l.e.d. license plate lights
smoked out 3rd break light
lund rear tailgate spoiler/wing (formally from the truck "blackjack" owned by EF member Spas)
hand made roll pan (made from 3 1/2 rear bumpers, with 1/4 inch diamond plate on the top, and it is removable)
aluminum T/A differential griddle/cover (powder coated by Turdle)
Motegi Mr107 20' rims
goodyear wrangler hp p245/50 r20
1 1/4 wheel spacer in the rear, 3/8 in front
and most noticeable, black with blue pearl paint, and blue true fire (ground effects are black with blue pearl as well)

Suspension

2 inch lowering blocks in the rear, reverse TT in the front (2 inch as well)
Explorer Express rear sway bar
4 door leaf springs
rancho rs9000 adjustable rear shocks
03-05 sport trac spindles with drilled and slotted rotors

performance

5L swap
347 stroker
TFS twisted wedge alum heads
comp gold 1.6 rockers
comp cams CCA-35-556-8 nitro cam
heavily modified edelbrock victor jr air gap intake (which serves as a valley pan now)
eaton m122 supercharger (metco 2.70 pulley, and ASP 8 rib 7 1/4 crank pulley) with custom made mount with bell intercooler core
8 rib serpentine belt conversion using pulleys from a 7.3 powerstroke
custom made 3 1/2 inch throttle body elbow
accufab 75mm throttle body
4 inch intake pipe
PMASS MH90 90mm Universal 3000 KG/HR MAF
amsoil cone filter
F.A.S.T. 60lb injectors
edelbrock fuel rails, trick flow specialties fuel pressure regulator with summit racing fuel pressure gauge
walbro 255lph fuel pump
1/2 inch steel braided fuel pressure line from tank to rail using 8AN fittings
torque monster headers
2 1/2 duel pipes with flowpro duel in and out 2 1/2 single muffler
accel extreme 9000 ceramic 45 degree plug wires with boot protectors
4R70W w/2600 stall with J mod
tuff stuff 200a alternator
tuning made possible with sct pro-racer package, and tuned with major help from member [MENTION=102869]Dono[/MENTION] and [MENTION=81804]4pointslow[/MENTION]
flex a lite duel 12 inch electric fans
big 3 upgrade (4 gauge wires)
meziere innercooler water pump
2 froozenboost innercooler rads

Transfer case

4406 manual shift from a 97 F150
modified stock trans cross member to accept 93 mustang 5L polyurethane tans mount
double cardan rear drive shaft

because of all the "fun" i had doing the bodywork, and some other things to my truck, i have nick named it "evil dora" or if you like, just plane "evil"!
and now the thank yous

my buddy gord leiss, who let this thing sit in his garage for 3 months while i did the body work to it. he also gave me a hand with some of the prep work, and painted it for me

kevin willson for doing the true fire http://affordableairbrushing.ca/

Joe Bukoski for letting me do the 5L/4406 swap in his garage

now people from this site, weather they knew it or not, they helped

BIG THANKS to tara a.k.a. explorersport77 for pictures of her truck. wouldn't been able to build the roll pan with out them!

ExplorerSport77's X "Hotness"

jon a.k.a. Turdle for selling me some real swanky rear shackles, as well as powder coating the diff cover and sending them up to canada. as well as much needed info on v8, and 4406 swaps as well as doing the grill and showing me how its done.

don aka dono for the help with the tuning, and wideband, as well as the supercharger

andy aka ahodges for some parts, and any help i needed for all the go faster goodies

5.0 swap - w/ 4406

jad2411 for finding me a link for my hidden antenna

ryan a.k.a. MustangP51 for doing his write up on making l.e.d.'s for interior lights, and how to make projectors

P51's HID Headlight (Projector) and Fog Conversion (PICS)

and N3ELZ cardomain page for L.E.D. switch and cruise pod mods

http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-6
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-12
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-23

bob a.k.a. rwenzing for showing me speedhut's sit for the gauges

Gauges, Custom Gauges, Tachometers, Speedometers, Shift Light, Pod

Buzz4x4 for his write up on blacking out ford emblems

How to Make Your Own Custom Ford Emblems

the late aldive for his write up on one touch down passengers window mod

http://www.explorerforum.com/forums/showthread.php?t=141027&highlight=touch+passengers+window+mod

BIG COUNTRY, for his write up on how to install a auto dimming mirror

http://www.explorerforum.com/forums/showthread.php?s=&threadid=84968

BIG COUNTRY, 98formulaLS1, and Ryon40 for there write ups on how to install a message center

http://www.explorerforum.com/forums/showthread.php?t=225017&highlight=BIG+COUNTRY
http://www.explorerforum.com/forums/showthread.php?t=80670&highlight=message+center
http://www.explorerforum.com/forums/showthread.php?t=245085&highlight=Ryon40

MountaineerGreen for his 4406 swap write up and "Custom" Driveshaft for a 4406 and 4" Superlift on the Cheap " (even tho its lowered

http://www.explorerforum.com/forums/showthread.php?t=166726&highlight=awd+4x4+swap
http://www.explorerforum.com/forums/showthread.php?t=185232

Simon, aka blueka for his "pickle" thread, and help anytime i picked the phone up the phone on the 5L swap

http://www.explorerforum.com/forums/showthread.php?t=271813

Jon, aka 4pointslow for any MAJOR technical advice i have needed

http://www.explorerforum.com/forums/showthread.php?t=219092

i wish i could find who did the write up on the overhead console install, but here is the link

http://www.explorer4x4.com/overhead.htm

Russ aka NICE59FORDF100 for his help on the wiring, and what to watch out for electronically.

hopefully one day, i will be able to help people on here just as much as the people that i have mentioned above!

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plus you know you have done something right when.....

your truck (as well as corkey) wins truck of the month

http://www.explorerforum.com/forums//showthread.php?t=296023

is the feature truck on the fun hump day radio show (starts roughly around the 30 min mark)

http://explorerforum.podbean.com/2011/03/23/19-vroom-zoomboom/

and you drive 26 hours ONE WAY to the carlisle all ford nationals in june 2010 and 2011, and grab second place in the s.u.v. all category!

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then in 2014 you go back to the same show you have been to 5 years in a row (nothing by most, but its one hell of a long drive) and take first!

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started talking some stuff off it tonight. that and trying to figure out how to clean the block without using water, or a butt load of brake clean. looks like i will be using a butt load of brake clean (while loosing a few brain cells from both the fumes from it, and my propane heater in my shed).
i was also ear to ear grin to find out that i dont have to get a blancer made, but only have to change the pulley if i want. i think i may do that, but i have to find a 8 rib. or have one made up.

and this folks is what a rare cobra pulley looks like.

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The weather is supposed to be right around freezing this weekend.
Maybe load it up, take it to a wand car wash, engine cleaner, spray clean, and bring home?

I'd hope 3 guys could man handle the motor in and out of your truck a few times. I'm able to help.
 






ordered parts from summit yesterday. have a COMP Cams Nitrous HP Camshafts 35-556-8 (http://www.compcams.com/Company/CC/cam-specs/Details.aspx?csid=1063&sb=2) coming for it, as well as lifters. i also figured the motor mounts on both the 302 and the 347 will be close to there expiration date due to the torque and shaking they have been put threw the last few years as well, so they to will be replaced. i also have a AEM meth kit sitting on the shelf as well for it. i was going to replace the oil pump on the 347 (its always been a golden rule of mine. if the motor is out, replace the pump) but with the low miles on it, it will stay put.....or until i start loosing sleep on it, it will stay put.
i also have another thing that is making me scratch my head. i was bugging [MENTION=111113]2000StreetRod[/MENTION] on what crank pulley size i should use. with using a 7 1/2 (was told that was the biggest pulley i can put on there) and the 2.8 pulley on the m112, i "should" make around 8 1/2 pounds of boost. i will have to settle for that. but, now that the crank is over driven, so will the alt, power steering, and water pump. that combined with going or want to go 8 rib, this may be a challenge. [MENTION=119708]ahodges[/MENTION] i and i have been talking about trying to do this change over the last few months and also trying to find any trucks/cars that have a 8 rib setup (besides the cobra cars). i had seen someone drag a 2000ish 4 door f150 into work last week, and asked one of the guys to set it aside so i can look at it. good news, it has a 5.4 with a 8 rib. bad news, the power steering is a press on, not a bolt on. im going to get one of the loaders to rip the front of the truck off it so i can get a better look at it, and see what can be used (fingers crossed).
todays project if i have time is finish cleaning the 347 up, mask and paint the block so it will be ready when the cam gets here, and some of the parts i sent to [MENTION=17822]Turdle[/MENTION] for beautification.
 






pulleys

When going with the bigger Overdrive pulley on the crank, I would suggest going with underdrive pulleys on the other rotating parts except the supercharger of course. But then finding them with 8 ribs could make it impossible.
I cant wait to see all the beautified parts!!!
 






The Super Duty trucks have 8-ribbed pulleys. The alternator and AC pulleys will be easy to find, other than the size choices. I bought a spare AC compressor ages ago(eBay), and asked for the 8-rib pulley for it, no charge for that. The WP pulley you may have to go to ASP to see if they will make one in a different size(the stock one may or may not be wide enough for the 8-rib belt).
 






todays task at hand was......

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get my shed hot enough to make paint stick. for most this isnt a real problem, but when its -10C, and part of it is just like a tent and all you have is a propane heater it sometime can be a challenge. now that the block is de skuzed i sit back and wait for parts to roll in.
 






Paint

That's a nice color blue, what type/brand of paint did you use?
Looking Good!
 












i like my blue blocks. the color i used to have on my capri motor was svo blue. it was a real dark blue. almost navy blue, but its no longer made. this is just run of the mill dupi ford blue if you can believe it. same color as the 302 in the truck is now. i was almost tempted to paint the heads as well to hide the fact they are alum, but this is the first, and probably the only motor i will ever have with aftermarket heads, so yea. i will show that off a little.
 






That looks very good, that's the best "medium" Ford blue. There were at least three OEM Ford blues, and the other two are not that good. Dale's medium blue is close and still good, the real light blue is very pale, from old 60's and back cars.

How did that black paint hold up since you got a good look at it? The question of paint quality came up recently on SBFtech, and that black is what Woody uses on all of his engines unless asked to do something else. I think it is VHT but I've forgotten(that's the brand I used to use the most).

BTW, you can use a hair dryer to heat some things that you need to have some temperature in them for painting.
 






Looks Nice! I used a High Heat blue on my calipers that looks very similiar to it. I think it was VHT. I have had good luck with their products. VHT is a division of Duplicolor, which is a Sherwin-Williams Company. Have spoken with their customer service a few times and they were always helpful. (end of un-paid plug)....

Back on topic-

Still absolutely blown away with what you have done and keep doing with Evil!!!!
 












as i said its no special color. matter of fact, i am almost positive its the same can i spayed the 302 with......almost



just the flash may make it look different (pic of the 302 was with a camera, pic of the 347 was my iphone). if i had my way, this would be the blue i would have used







those are pics of the old 351w i had in my capri back in the day. i cant find that color anymore. i know when i bought it, i had to get it from the ford dealer i worked at. nobody else had it.
as for using a hair dryer, that wouldnt work. you would only be heating spots up, and not the entire block up evenly. as for the black, well it did have age on it. that and you have to remember when brad had it in his truck, it was a DD. meaning it went threw snow, slush, salt, dirt and water. there were spots it flaked off from, and spots it held up fine. its to be expected. another reason why i dont like black is its hard to spot leaks. if you have a leak its almost impossible to see unless you toss some dye in the oil and put a black light on it. [MENTION=3275]GRNMACHINE[/MENTION], one day i may make it to your place when i go to AFN. not sure how many more trips i will make to it however, but i am sure i will go again someday.
jon, thanks. i cant wait to see what it looks like when you get done with the parts.
oh yea, dont get any funny ideas when you see that intake :D. don told me he had tmoss port it. take a look at the runners of that thing when you get it.

http://tmossporting.0catch.com/
 






That last one looks like the proper Dark Ford Blue, which was easy to get in the early 80's. I couldn't find the medium blue then, and I used that on my first three Cleveland engines. It's almost purple.

Tom Moss does great work porting intakes, and flow testing them. I had him weld and port my spare lower, which Jon coated long ago. I plan to use it finally for a 306 in my 99 Explorer. It should do well for a 6000rpm engine with the right compression and heads etc.
 












Tim how did the intake gaskets look upon removal?

the gaskets themselves looked good brad, but it looked like there was coolant leaked into the #1 and #5 intake runner in the heads at one time (i think i even showed don that as well). i just ran out to the shed to look, but since i have had the intake off, and plugged the runners up, i must have wiped any residue off. if it happens again, i wont be able to tell because the meth kit will clean anything in the top of the motor away.
i think, and this is just a theory, what might have been happening was because the way the motor would shake, it would shake the bolts out of torque. now the reason why i say that is, i found a bunch of loose valve cover bolts, and few that were finger tight, and one that was almost backed completely out. same with the pan bolts, some were pretty loose, but not as bad as the valve covers.
btw brad, i saw the comment about the remote. no biggie, thanks for taking a second look.
 












Looking great Tim! That cam is very close to mine. You have more intake lift, your exhaust lift is slightly less with slightly more duration. There seems to be a more significant difference with the valve timing between yours and mine. My part # is: 35-312-8. - say good by to your nice and quiet valve train! I'm betting yours will sound more like mine now (you can hear them "working").

If you don't break into the low 13's I'd be very surprised!
 






It looks great Tim! I hope to see her in person this June!
 



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Andy, I thought they would be close. That was the cam comp cams recommend I should use. I know the valve train was a bit on the loud side with the cam that was in it. As for low 13's I guess we will all have to wait and see. I know the suspension will need more if that is the case. That and I wounder how much more louder the truck will be period. My ears where ringing when I go back this year, but had to replace the muffler (under warranty thank god) because it broke one outlet tube and spilt around the back of it. The new one is not as bad, but still up there
Josh, once again, no promises about getting back to AFN this year. Last year went a little to overboard with parts (now that I know where summit retail is in Ohio I would probably stop there again to) and fuel cost. But I say that every year, and even reserved a room last night "just in case" lol.
 






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