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supercharged 5.0 true fire 98 explorer sport

hi everyone, my name is tim . i live in selkirk, manitoba, canada and as if this date that i am posting this, i am 36 years old.

i bought my sport in jan 05 from a local ford dealer. it had 111,000KM's on it. this is the second sport i have owned. it was sitting on the lot for about 8 months before i came along. i am the third owner (i was able to track down the person that traded it in, and they got it from a friend, who bought it new in 98).

i started to do a few things to it after i first got it, then i found this site, and all hell broke lose! i've never been satisfied with something the everyone else has, so i started to tinker with it even more.

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mods include

interior

installed factory tilt, cruise, overhead console, auto dimming mirror, full length console, with a message center (it didn't have these from factory).

white face with blue flames indigo gauge covers (they light up blue)
blue l.e.d. everything
white l.e.d. interior lights
Kenwood DDX392 Touch Screen Head Unit
alpine 4 channel amp (all four speakers)
boston acoustic front and rear speakers
alpine mono amp (for sub)
2 12 inch jl audio subs
rockford fosgate cap
passenger side one touch window down mod.
custom transfer case shifter
tripple a pillar gauge pod, housing autometer boost, Innovate LC-1 wideband, and oil pressure gauge
12v power inverter with 120v plug in a 2 usb plugs built into the center console

exterior

BMW E46 projectors, mounted into stock housings using clear lens
6000K HID head lights
angel eye "driving" lights, with 8000k h.i.d.'s
clear parking/corner lights
billet grill (powder coated by Turdle)
blacked out ford emblems
custom front steel 95-98 bumper, with 4 inch round tubes welded in for driving lights
shaved radio antenna
shaved roof rack
black euro tall lights
l.e.d. license plate lights
smoked out 3rd break light
lund rear tailgate spoiler/wing (formally from the truck "blackjack" owned by EF member Spas)
hand made roll pan (made from 3 1/2 rear bumpers, with 1/4 inch diamond plate on the top, and it is removable)
aluminum T/A differential griddle/cover (powder coated by Turdle)
Motegi Mr107 20' rims
goodyear wrangler hp p245/50 r20
1 1/4 wheel spacer in the rear, 3/8 in front
and most noticeable, black with blue pearl paint, and blue true fire (ground effects are black with blue pearl as well)

Suspension

2 inch lowering blocks in the rear, reverse TT in the front (2 inch as well)
Explorer Express rear sway bar
4 door leaf springs
rancho rs9000 adjustable rear shocks
03-05 sport trac spindles with drilled and slotted rotors

performance

5L swap
347 stroker
TFS twisted wedge alum heads
comp gold 1.6 rockers
comp cams CCA-35-556-8 nitro cam
heavily modified edelbrock victor jr air gap intake (which serves as a valley pan now)
eaton m122 supercharger (metco 2.70 pulley, and ASP 8 rib 7 1/4 crank pulley) with custom made mount with bell intercooler core
8 rib serpentine belt conversion using pulleys from a 7.3 powerstroke
custom made 3 1/2 inch throttle body elbow
accufab 75mm throttle body
4 inch intake pipe
PMASS MH90 90mm Universal 3000 KG/HR MAF
amsoil cone filter
F.A.S.T. 60lb injectors
edelbrock fuel rails, trick flow specialties fuel pressure regulator with summit racing fuel pressure gauge
walbro 255lph fuel pump
1/2 inch steel braided fuel pressure line from tank to rail using 8AN fittings
torque monster headers
2 1/2 duel pipes with flowpro duel in and out 2 1/2 single muffler
accel extreme 9000 ceramic 45 degree plug wires with boot protectors
4R70W w/2600 stall with J mod
tuff stuff 200a alternator
tuning made possible with sct pro-racer package, and tuned with major help from member [MENTION=102869]Dono[/MENTION] and [MENTION=81804]4pointslow[/MENTION]
flex a lite duel 12 inch electric fans
big 3 upgrade (4 gauge wires)
meziere innercooler water pump
2 froozenboost innercooler rads

Transfer case

4406 manual shift from a 97 F150
modified stock trans cross member to accept 93 mustang 5L polyurethane tans mount
double cardan rear drive shaft

because of all the "fun" i had doing the bodywork, and some other things to my truck, i have nick named it "evil dora" or if you like, just plane "evil"!
and now the thank yous

my buddy gord leiss, who let this thing sit in his garage for 3 months while i did the body work to it. he also gave me a hand with some of the prep work, and painted it for me

kevin willson for doing the true fire http://affordableairbrushing.ca/

Joe Bukoski for letting me do the 5L/4406 swap in his garage

now people from this site, weather they knew it or not, they helped

BIG THANKS to tara a.k.a. explorersport77 for pictures of her truck. wouldn't been able to build the roll pan with out them!

ExplorerSport77's X "Hotness"

jon a.k.a. Turdle for selling me some real swanky rear shackles, as well as powder coating the diff cover and sending them up to canada. as well as much needed info on v8, and 4406 swaps as well as doing the grill and showing me how its done.

don aka dono for the help with the tuning, and wideband, as well as the supercharger

andy aka ahodges for some parts, and any help i needed for all the go faster goodies

5.0 swap - w/ 4406

jad2411 for finding me a link for my hidden antenna

ryan a.k.a. MustangP51 for doing his write up on making l.e.d.'s for interior lights, and how to make projectors

P51's HID Headlight (Projector) and Fog Conversion (PICS)

and N3ELZ cardomain page for L.E.D. switch and cruise pod mods

http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-6
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-12
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-23

bob a.k.a. rwenzing for showing me speedhut's sit for the gauges

Gauges, Custom Gauges, Tachometers, Speedometers, Shift Light, Pod

Buzz4x4 for his write up on blacking out ford emblems

How to Make Your Own Custom Ford Emblems

the late aldive for his write up on one touch down passengers window mod

http://www.explorerforum.com/forums/showthread.php?t=141027&highlight=touch+passengers+window+mod

BIG COUNTRY, for his write up on how to install a auto dimming mirror

http://www.explorerforum.com/forums/showthread.php?s=&threadid=84968

BIG COUNTRY, 98formulaLS1, and Ryon40 for there write ups on how to install a message center

http://www.explorerforum.com/forums/showthread.php?t=225017&highlight=BIG+COUNTRY
http://www.explorerforum.com/forums/showthread.php?t=80670&highlight=message+center
http://www.explorerforum.com/forums/showthread.php?t=245085&highlight=Ryon40

MountaineerGreen for his 4406 swap write up and "Custom" Driveshaft for a 4406 and 4" Superlift on the Cheap " (even tho its lowered

http://www.explorerforum.com/forums/showthread.php?t=166726&highlight=awd+4x4+swap
http://www.explorerforum.com/forums/showthread.php?t=185232

Simon, aka blueka for his "pickle" thread, and help anytime i picked the phone up the phone on the 5L swap

http://www.explorerforum.com/forums/showthread.php?t=271813

Jon, aka 4pointslow for any MAJOR technical advice i have needed

http://www.explorerforum.com/forums/showthread.php?t=219092

i wish i could find who did the write up on the overhead console install, but here is the link

http://www.explorer4x4.com/overhead.htm

Russ aka NICE59FORDF100 for his help on the wiring, and what to watch out for electronically.

hopefully one day, i will be able to help people on here just as much as the people that i have mentioned above!

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plus you know you have done something right when.....

your truck (as well as corkey) wins truck of the month

http://www.explorerforum.com/forums//showthread.php?t=296023

is the feature truck on the fun hump day radio show (starts roughly around the 30 min mark)

http://explorerforum.podbean.com/2011/03/23/19-vroom-zoomboom/

and you drive 26 hours ONE WAY to the carlisle all ford nationals in june 2010 and 2011, and grab second place in the s.u.v. all category!

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then in 2014 you go back to the same show you have been to 5 years in a row (nothing by most, but its one hell of a long drive) and take first!

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More cam sensor talk gonna happen now

I think you should pull the sensor cap off and take a look see in there, as, I bet that is your noise also.




And, if it is exploded it is because we posted so much about it.

That'd be my guess too, the synchro makes that kind of squeak when they go bad. Hopefully your other one is a lower mileage part.

Jon will mention that you want a Ford unit, they seem to have better clearances and stronger pins, last longer etc. The new ones are just over $100 on the low side, Rock Auto I think.
 



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ok, so just to make sure nobody is butthurt here









no more codes. havent listened to see if it still squeaks or not yet however. needed to get in and out of the shop. he has something coming that he needs to work on, and has pushed it back since tuesday.
 






So you used the yellow tool ?
 


















now to wait and see what the second oil change brings. if its silver i will cry. also, brad [MENTION=118340]ford99_1979[/MENTION], i have seen you peeking in on this. i dont think all ford nationals is going to happen this summer, but if i can afford it, i may go for a road trip back out to calgary. if i do, i will have to give you a call, and let you take it for a scream.
 






now to wait and see what the second oil change brings. if its silver i will cry. also, brad [MENTION=118340]ford99_1979[/MENTION], i have seen you peeking in on this. i dont think all ford nationals is going to happen this summer, but if i can afford it, i may go for a road trip back out to calgary. if i do, i will have to give you a call, and let you take it for a scream.

Of course I'm watching this! Good work and keep at it, can't stop. If you do come out this way it would be awesome to see evil... I know the roller coaster of emotions you are going through right now. Just keep plugging away you'll get there.
 






Looking good. Come on warm weather!
 






Looking good. Come on warm weather!

Exactly.
This weather is brutal. I think were all getting it.

I sure wish we all had those triple car garages with lifts and floor heat.

This weather can't carry on much longer. I'm sure were all thinking of things we could be doing in our garages/outside.
 






i was screwing around with it on saturday night. i was going to go for a run to your place and drop off some stuff don, then i thought about it. it was -30C, BFN motor with maybe 20kms on it....um...no...
 






i manged to put on just over 100 miles on now. some babied, some...well...um...needles to say its a rocket on wheels if you ask me. i took a coworker for a fast rip in it today (chevy guy). never have i seen a jaw drop like his did. had it in 4x4 (mind you its cold still here, and these are my winter tires, not the 20's) and punched it from a stand still off idle. i can honestly say i have never had it spin that hard off the line, and kick the truck sideways going into second gear.....IN 4WD and not have it redline!!!
kinda got my attention...fast...
i also have said its gotten real loud in there now at cruising. i found a app that measures DB. this was at 100km or 60mph



now on to the not so sure news. i did the second oil change today on it (did the first 20 mins after running). im not so sure if i should be nervous or if this is normal.





it still is on the old 302/m112 tune, and its running rich right now for whatever reason as well.
this is a picture from Mankorn427 thread who also had a thrust bearing failure on his b/n 347 with a scat crank

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i need opinions here guys. one side want to say this is still normal because there is still no miles on my motor (i think Mankorn427's had around 1500) and the side of me tells me to panic! i have a oil sample kit so i am going to drive it just a little more then take a sample, but i dont know if they can tell if there is bearing material in the oil with it not really broke in yet or not.
 






Taking an oil sample in will work. Don't panic. It doesn't look so bad.

I remember James mentioning that when a motor moved more air at a certain rpm than it used to it actually goes rich. To him this makes perfect sense. I still struggle with the concept a bit.
 






Oil sampling will show everything and you can infer what is wearing based on the levels of the types of material. You need to get at least a couple hundred miles on it before taking an oil sample so you can get good data. When you pull the oil sample, you need to record what brand, type, and weight of oil you are using, the engine size, and the mileage on the oil. the right way to pull an oil sample is by having the oil warm to hot and use an oil sampling pump to pull the oil through the dipstick tube from the same height as the bottom of the dipstick. Most of the time people, even I, do not have access to an oil sample pump so the next best way is this.

Get the oil hot, pull the drain plug and fill up the sample bottle after about half of the oil has drained. You do not want to take the sample as soon as it begins to drain because you will get a false result.
 






cut the filter open tonight (hammer and chisel). i am going to go out on a limb here and say this isnt good.





same image as above, just blown up



now i know with it being a fresh motor and all there will be some crap in there, but i dont think its that much!
i am also going to take it next week to my trans guy (if he has time because hes pretty busy right now) and see what the trans pressure is at. i am wondering if its over pressuring and pushing the converter into the crank. if thats all good there is only one part i can blame and thats the flex plate.
 






OMFG. That filter tells the story. Im so sorry.

I still won't pretend to understand. There seemed to be what, about 1/8" minimum space between flex plate and torque converter before you tightened them together?

I'm praying you caught it fast enough and find the issue before that motor comes out again.
 






end play

Can you check crankshaft endplay with the engine in the truck?
 






don, like yea. no kidding. you where there when i tighten it. when i opened the filter and saw that, the first thing that came to mind was alcohol, and lost of if.
john, i am going to beg my buddy for his shop again for a afternoon or something like that so i can do it with it on a lift. that way i can get a better look at it.
as of right now i am almost afraid to drive it, and worry about causing more damage
 






Crank End Play

I came across an interesting thread that mentioned something that should be looked into. Post 1 states this

"Apparently the counterbore at the back of the crank is too shallow causing the converter snout to push forward on the crank. Turns out I only had about .025 clearance, and I was told that the flexplate can flex .030 and maybe a bit more with a high HP car. Took .075 off of the converter snout and also shimmed back the converter with some washers and set pullout to .125 so I should have around .115 clearance now, hopefully I will be good this time."

Post 12 brings in the 4R70W.


http://forums.corral.net/forums/5-0...-crank-walk-issues-eagle-crank-aod-trans.html

The clearance he talks about is not between the torque converter and flexplate with the nuts/bolts loose. The clearance would be how much the flexplate can flex before the torque converter "nub" bottoms out in the crank and then starts to apply pressure to the back of the crank. (instead of just the felxplate flexing to absorb the pressure from the torque converter pushing forward)

I guess you could check the old torque converter / flexplate movement on the old 5.0 crank by having the flexplate bolted to the 5.0, and then the torque converter bolted to the flexplate and pushing at the back of the torque converter while measuring with a dial indicator.
And then do the same with the 347 and other torque converter (after pulling the engine to replace the thrust bearing)
 






Did you use break in oil?
 



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I came across an interesting thread that mentioned something that should be looked into. Post 1 states this

"Apparently the counterbore at the back of the crank is too shallow causing the converter snout to push forward on the crank. Turns out I only had about .025 clearance, and I was told that the flexplate can flex .030 and maybe a bit more with a high HP car. Took .075 off of the converter snout and also shimmed back the converter with some washers and set pullout to .125 so I should have around .115 clearance now, hopefully I will be good this time."

Post 12 brings in the 4R70W.


http://forums.corral.net/forums/5-0...-crank-walk-issues-eagle-crank-aod-trans.html

The clearance he talks about is not between the torque converter and flexplate with the nuts/bolts loose. The clearance would be how much the flexplate can flex before the torque converter "nub" bottoms out in the crank and then starts to apply pressure to the back of the crank. (instead of just the felxplate flexing to absorb the pressure from the torque converter pushing forward)

I guess you could check the old torque converter / flexplate movement on the old 5.0 crank by having the flexplate bolted to the 5.0, and then the torque converter bolted to the flexplate and pushing at the back of the torque converter while measuring with a dial indicator.
And then do the same with the 347 and other torque converter (after pulling the engine to replace the thrust bearing)

as mentioned i am going to beg my buddy to let me use his lift, that way i can see what the endplay is first. i really dont want to pull this thing out again. i have read on SBFtech a few guys (and i mean just a few) that have over .12 endplay and are still ok (and i hope with fingers crossed i am below that, wishful thinking and all). if i have to pull the motor this thing may have to wait until spring time. i dont have the cash now to do to much of anything with it.

Did you use break in oil?

fordstrokers recommends 5w30 for break in, then 10w30 after that for the first few thousand miles, then you can go synthetic.
 






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