EBEX99
Member
- Joined
- May 4, 2011
- Messages
- 40
- Reaction score
- 0
- City, State
- Orlando, Florida
- Year, Model & Trim Level
- '99 Eddie Bauer 5.0
Ive had the sas project done for over a year now. I finally got a daily driver/tow pig. that means the fun begins on the explorer now that its off the road. I decided to build a firewall buggy. i completely chopped off the body, besides floor pan and firewall. i am using 1 3/4 .120 wall dom and 1 3/4 .188 wall dom for the cage (10 sticks total so far). i built the rear of the cage shorter than the frame on purpose. one day ill 4 or 3 link it so the frame will be cut off back there leaving me with awesome departure angles. didn't want to re do the rear of the cage when that time comes here are some pictures of the build so far.
everything gone
Passenger side slider (.188 wall dom)
A pillars and b pillars bent and tacked
starting 1 of 2 rear hoops
Both rear hoops and stringers
door bars. gonna add more haven't decided how yet
rear c pillar done along with some bracing and top windshield bar done
Starting to tie the top together
Lower windshield bar. my plans were to leave the windshield but things change lol
Drivers side front clip/tube
both sides front clip/tube done, also center stringer on windshield.
measuring for harness bar. like a kid in a candy shop haha
basically done bending. got some triangulation to complete (b pillar and roof) but we pulled the cage to make the process easier.
cage pulled (ignore the front center tube the bend is off compared to the windshield bar, still gotta fix that)
will post more pictures as i go. rig is still a long way from hitting the trails. gotta mount grille, ditch abs pump, mount the radiator and coolers, front stinger and lights, get my seats installed along with 5 point harnesses, redo transmission cross member, wiring, center console and shifters.
everything gone
Passenger side slider (.188 wall dom)
A pillars and b pillars bent and tacked
starting 1 of 2 rear hoops
Both rear hoops and stringers
door bars. gonna add more haven't decided how yet
rear c pillar done along with some bracing and top windshield bar done
Starting to tie the top together
Lower windshield bar. my plans were to leave the windshield but things change lol
Drivers side front clip/tube
both sides front clip/tube done, also center stringer on windshield.
measuring for harness bar. like a kid in a candy shop haha
basically done bending. got some triangulation to complete (b pillar and roof) but we pulled the cage to make the process easier.
cage pulled (ignore the front center tube the bend is off compared to the windshield bar, still gotta fix that)
will post more pictures as i go. rig is still a long way from hitting the trails. gotta mount grille, ditch abs pump, mount the radiator and coolers, front stinger and lights, get my seats installed along with 5 point harnesses, redo transmission cross member, wiring, center console and shifters.