Dismiss Notice



Register Today It's free! This box will disappear once registered!

96 explorer TCase Swap

Discussion in 'Transmissions & Transfer Cases' started by nerdplanet, July 17, 2011.

  • Searches ExplorerForum.com
    1. nerdplanet

      nerdplanet New Member

      Joined:
      June 24, 2011
      Messages:
      8
      Likes Received:
      0
      Trophy Points:
      0
      City, State:
      Valparaiso , Chile , Southamerica
      Year, Model & Trim Level:
      2002 Sport 4wd
      Well the story starts like this , for a week i heard a clunk under the Ex , checked the slip joint , and wasnt that , sent it to a local 4x4 specialist and he told me after checking the entire vehicle that was the T case , opened it and it was a mess , the Tcase had the chain elongated and some of the clutches had some abnormal wear , my explorer is a 96 sport controltrac , and has on the dash 2wd 4wd auto , and 4 low , so the mechanic said that swapping it wasnt possible cause my explorer has a very "rare" tcase , when asked again he said he cant do it ,has never been done before ! , i know about the t case speed sensor on this particular model (and i can live reading my speed from the GPS) , which transfer do i have , and which one can i swap ? including F150 or other EX models .

      PD :Here in southamerica there arent so many explorers on junkyards so choices are limited .
       
    2. Support EF

      Join the Elite Explorers for $20

      Explorer Forum has probably saved you that much already, and will continue to save you money as you learn how to diagnose fix problems yourself and learn which modifications work without having to experiment on your own. Elite Explorer members see practically no ads, can add their own profile photo, upload photo attachments in all forums, and Media Gallery, create more private Conversations, and more. Join Today. Your support is greatly appreciated.



    3. albi1cnobi1

      albi1cnobi1 Elite Mountaineer Elite Explorer

      Joined:
      December 21, 2007
      Messages:
      1,812
      Likes Received:
      4
      Trophy Points:
      48
      City, State:
      South Jersey
      Year, Model & Trim Level:
      99 Mountaineer V6 4x4
      You can use any t-case from a v6 explorer or Mountaineer from 95 to 97. These have the speed sensor in the t-case that you need. You have the Borg Warner 4405(bw4405).
       
      Last edited: July 17, 2011
    4. nerdplanet

      nerdplanet New Member

      Joined:
      June 24, 2011
      Messages:
      8
      Likes Received:
      0
      Trophy Points:
      0
      City, State:
      Valparaiso , Chile , Southamerica
      Year, Model & Trim Level:
      2002 Sport 4wd
      Thanks for the Info , the mechanic says that i have a transfer that is called the big transfer , and the pull outs that he has located are the small ones ! i just read in another forum about the 4405 is also used on Mercedes vehicles Like the ssanyong musso , is there another t case apart of the 4405 or smaller variant that can be bolted to the tranny ? is a newer 97 and up or older one compatible , i know sensors stuff , i can make a small microcontroller circuit with an encoder to replace that , but the question is , can i hook up a newer T case ? appart from the 4405 ?
       

    Share This Page







    We Support Our Troops!