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CHIEF Is Almost a 302!!!!!! 91 XLT SAS In the process of 302 and T-5 Swap!!

Discussion in 'Offroad Projects' started by Chief34, March 14, 2003.

^^Searches ExplorerForum.com^^





  1. Chief34

    Chief34 Elite Explorer Elite Explorer

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    City, State:
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    Year, Model & Trim Level:
    '91 XLT, '08 F450superdty
    Hello Everyone!
    It's Chief here, Aka: Tim. I started with this pitifull excuse of a motor called a V6 and even more of a dissapointment This POS A4LD tranny! This will all be a nightmare that ended real soon:D

    last shot of v6.jpg
     
    Last edited by a moderator: February 26, 2018
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  3. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Year, Model & Trim Level:
    '91 XLT, '08 F450superdty
    SAT 3-08
    -Clean Garage
    -Dissasemble roof rack.
    -Lower tire air preasure to an un-measurable number!
    This was the key!
    -Its in and barely fits!!

    barely fits!.jpg
     
    Last edited by a moderator: February 26, 2018
  4. Chief34

    Chief34 Elite Explorer Elite Explorer

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    '91 XLT, '08 F450superdty
    Did I say BARELY?.... Oh yeah I did. ok.

    barely.jpg
     
  5. Chief34

    Chief34 Elite Explorer Elite Explorer

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    City, State:
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    Year, Model & Trim Level:
    '91 XLT, '08 F450superdty
    SUN 3-09
    -1:00 p.m. Take before pics
    -Got sidetracked for 1 hour :)
    -3:00 p.m. The whole front clip is off and bolts are bagged and tagged. (TT: 1 HR)

    fenders,hood,grill.jpg
     
    Last edited by a moderator: February 26, 2018
  6. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Year, Model & Trim Level:
    '91 XLT, '08 F450superdty
    Sun 3-09
    -Back in the garage it goes to remove tranny and
    T- case.

    -Ate lunch:D

    -4:50p.m. Front and rear driveshafts are out. T-case is
    out.
    -5:20p.m. Exaust is out
    -5:32 p.m. Header conversion tubes are out.

    That was it for Sunday.

    driveshafts, t-case, and cat back.jpg
     
    Last edited by a moderator: February 26, 2018
  7. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Now the view towards the front.

    driveshafts, t-case, catbacks,(front).jpg
     
  8. Chief34

    Chief34 Elite Explorer Elite Explorer

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    MON 3-10
    -6:24 p.m. Time to take out tranny. BY MY SELF! :)
    -7.39 p.m. getting things ready....
    Stopping for dinner....
    -8:10 p.m. Back at it....

    This should be interesting.....:eek: :confused:

    this should be interesting.jpg
     
    Last edited by a moderator: February 26, 2018
  9. Chief34

    Chief34 Elite Explorer Elite Explorer

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    I said interesting, Hunh?

    ....
    Let me make that, "Very interesting"

    very interesting.jpg
     
    Last edited by a moderator: February 26, 2018
  10. Chief34

    Chief34 Elite Explorer Elite Explorer

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    '91 XLT, '08 F450superdty
    After some negotiating and tender sweet talk, in her ear the tranny is out at 9:30 p.m.

    TT to remove tranny by myself .... 2.5 hours.

    tranny is out.jpg
     
    Last edited by a moderator: February 26, 2018
  11. JoshC

    JoshC Only rolled it once honey

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    OMG Tim, where do you get the money! You want to pay pal me some so i can pay Cory for my SAS!

    This is going to be awesome. Have fun with the tranny:p
     
  12. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Year, Model & Trim Level:
    '91 XLT, '08 F450superdty
    TUESDAY 3-11
    -4:30 p.m. Remove air cleaner
    -4:36 p.m. Air cleaner and box are out.
    -5:20 p.m. Radiator and Electric fan are out!
    -5:39 p.m. Air conditioning system dis-charged into
    atmosphere:rolleyes: A/c Condensor is out.
    -7:12 p.m. *Ac hose is off engine.
    *Fuel lines are disconnected
    *Vaccum lines are disconnected
    *P.S. Pump disconnected and drained
    *Motor mounts unbolted
    *** Engine is completely off life support and ready to be plucked..... Tomorrow:)

    fan,air cleaner, fenders.jpg
     
    Last edited by a moderator: February 26, 2018
  13. Chief34

    Chief34 Elite Explorer Elite Explorer

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    HEH JoshC....

    Tax refund.:D :D
     
  14. Chief34

    Chief34 Elite Explorer Elite Explorer

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    WED 3-12
    -6:15 p.m. Time to unload "Cherry picker":cool:

    cherry picker(863).jpg
     
    Last edited by a moderator: February 26, 2018
  15. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Here is one of me linin' her up...

    me linin\' her up.jpg
     
  16. Chief34

    Chief34 Elite Explorer Elite Explorer

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    6:25 p.m.
    -Engine is up..up..and........

    engine is up up and...jpg
     
    Last edited by a moderator: February 26, 2018
  17. Chief34

    Chief34 Elite Explorer Elite Explorer

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    .....And AWAY!!!

    and away!.jpg
     
  18. Chief34

    Chief34 Elite Explorer Elite Explorer

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    '91 XLT, '08 F450superdty
    -7:06 p.m. *Evaporator /Fan blower housing is out.
    *Wires are tagged
    *Nults and bolts are tagged and bagged
    -7:18 p.m. Windshield washer fluid/Coolant overflow
    tank is outand drained.
    -7:33 p.m. Cruise control is out and lines are tagged,
    bolts are bagged.

    So this is it as of now. I am buying the engine and tranny next weekend. I will keep yall posted on the instalation and wiring. And of course the Test run so stay tuned!!

    engine tranny out!.jpg
     
    Last edited by a moderator: February 26, 2018
  19. Chief34

    Chief34 Elite Explorer Elite Explorer

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    where did it all go?? :confused:

    fan blower and evaporator are out.jpg
     
  20. Chief34

    Chief34 Elite Explorer Elite Explorer

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    oh?! there it is...

    everything but the engine.jpg
     
  21. Chief34

    Chief34 Elite Explorer Elite Explorer

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    Organizational skills.....:)

    organizational skills!.jpg
     

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