Diff Plug Thread Sealant – After the Fact | Ford Explorer Forums - Serious Explorations

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Diff Plug Thread Sealant – After the Fact

Oldwolf

Well-Known Member
Joined
September 22, 2005
Messages
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City, State
Cary, NC
Year, Model & Trim Level
2002 XLT, 4x4, 4.0 SOHC
I recently changed the rear differential fluid and didn’t know I was supposed to use Teflon tape or RTV to seal the threads. Now I have an irritating slow seep that leaves spots on the garage floor.

Is the plug thread ¾” NPT? I was thinking to buy a PVC pipe plug so that I can do a quick plug replacement. Once I get the Teflon tape on the metal plug I can swap them back again.

Hopefully I won’t lose too much fluid doing this. That synthetic fluid is expensive.

Has anybody tried this method?
 












"assuming" the drain plug is still on the front of the diff on your 2002, just park the front tires on ramps or at least make them higher than the rear of the truck. That way the fluid is lower at the front of the diff.

Also, full is normally right below the bottom of the fill hole. That means if you open it and a little comes out, its no biggie.

~Mark
 






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