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LED Headlight Conversions

Discussion in 'Modified 2011- 2019 Explorers - Tuning & Mods' started by cobra671, October 12, 2015.

^^Searches ExplorerForum.com^^
  1. drudis

    drudis Member

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    I just slit the dust covers (actually a tiny "X") and pushed the wire through.
    Honestly, slightly concerned about not have it "vent" (closed headlight fixture) for venting with fan... but so far for 2 years, never had any issues.

    On those vehicles that had bulbs close enough to rubber dust covers, I actually trimmed a hole (think turtleneck) around the LED housing, so the fan uses external air for venting.
     
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  3. peterk9

    peterk9 Staff Member Moderator Elite Explorer

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    Have you read post #144? Not sure what type of headlight housing a 2005 Explorer has.

    Peter
     
  4. Jon M

    Jon M Elite Explorer

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    See above. They fit inside the dust covers completely. They're not the only option that do, as I've found others on Amazon.

    As you can see in mine, the two sided work just fine. In this case, they're adjustable, and the LEDs are on each side instead of top and bottom.

    There are several options that fit inside with the dust covers.


    I had one of the LEDs on my right headlight go out. I emailed Sirius, on a Sunday, had a response the same day, and they shipped me a replacement, no questions asked.
     
  5. jsgoofn

    jsgoofn Elite Explorer

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  6. jsgoofn

    jsgoofn Elite Explorer

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  7. supr squirrel

    supr squirrel Active Member

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    For those asking for pictures of how the LEDs were installed, here's how we did it on my Ex. we cut a notch in the outer ring of the dust cover to allow the wiring to go through, but that also keeps the dust cap in functional order. Then we simply zip tied the ballast up. We could have cleaned the set up of the ballast up a bit better, but since it's not currently a show car I didn't figure there was much of a need (can always fix it later with a couple of screws.)

    Anyway, I hope this helps.

    20170809_174245.jpg

    20170809_174156.jpg
     
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  8. jsgoofn

    jsgoofn Elite Explorer

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    Thanks for the pics - they are very helpful. And since I can't remember anything even from yesterday, what type of LEDs did you put in? I'm too lazy to look it up! Do they have the fan thingy or a heat sink? Thanks....
     
  9. supr squirrel

    supr squirrel Active Member

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    They have the fan. The same ones that @Fentress24 used on his. No issues with putting the dust cap back on (hitting the fan, I mean.) I probably could have got the ballast into the light opening if I had the patience, but it was a tight fit for my hands and this seemed like a much easier solution. Not overly concerned about overheating as most of the time I use the low beams, anyway.

    https://www.amazon.com/dp/B017M57DJG/_encoding=UTF8?coliid=I2QRECU11QYEN6&colid=3AFC7KIO868V5
     
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  10. jsgoofn

    jsgoofn Elite Explorer

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    As usual, thanks for the great info! e44328934c9037a111ff6ba60294f347--send-a-card-thank-you-cards.jpg
     
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  11. Argentimage

    Argentimage Active Member

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    checking on the flee bay, not only are there two and three sided, there are 4 sided too.
    Watt rating 50 - 300, and lumens ranging same.

    for those that love what they got - what were the ratings and suppliers?
     
  12. stillmarried

    stillmarried Member

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    SuprSquirrel:
    When I inquired with Precision LED about my LED headlight installation and the dust covers, I was told to leave the dust covers off because the LED bulbs created so much heat; that the dust cover would block the heat being pushed out by the fan in the LED bulb assembly.
    Concerned that you might get short life span on you LEDs with the dust covers on.
     
  13. Argentimage

    Argentimage Active Member

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    Having designed lamps
    I agree

    Need that 20000 rpm fan to spin and flow heat out of there

    Fan failures I've seen are tied to subsequent bulb failing. I just got 84000 lumens supposedly across four lamps

    Install next Monday
     
  14. supr squirrel

    supr squirrel Active Member

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    It's fair to be worried about, to be sure. Basically you have to weigh what you're more concerned with: shorter LED life thanks to extra heat or the possibility of increased moisture in the light housing due to the removal of the dust covers. Ultimately the possibility of reduced life seemed the lesser of two evils to me. Most of the time my high beams are on for no more than five or ten minutes at a time. We live about two minutes off a state highway and my in-laws another ten minutes off of that. And our road is a somewhat busy road as well so the brights are rarely on the entire time.

    *shrugs*

    If they die in three or four years and we still own the vehicle I'll just spend another $40ish dollars and replace them. :)
     
  15. Fentress24

    Fentress24 Active Member

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    Tell me about it! The worst part of this Mod was by far the cuts and scratches on my hands from trying to fit into that small opening on the driver side.
     
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  16. jpspinazze

    jpspinazze New Member

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    I used the OPT7 X lamps and they have both low and hi beam
     
  17. Steve Roberts

    Steve Roberts New Member

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    Fingers crossed! I just ordered the "Evitek LED Headlight Bulbs 9005 HB3 for Cars- Plug n Play Headlight Kit, 30W 6500K Pure White OSRAM Chip LED Bulbs" as well!

    Good price and the reviews on here tipped the scale for me!
     
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  18. peterk9

    peterk9 Staff Member Moderator Elite Explorer

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    Welcome to the Forum Steve.:wave:

    Peter
     
  19. Dr3mb0y

    Dr3mb0y New Member

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    Hi guys. I have a 13 limited woth hid. I read someone changed hids to leds. And my question is hids have their own ballasts to run them and with the conversion of the stock hids to led, did you jave to unplug the hid ballast connectors? Thanks in advance.
     
  20. peterk9

    peterk9 Staff Member Moderator Elite Explorer

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    I think you're likely better off with the HID. https://www.angieslist.com/articles/which-headlights-shine-best-halogen-hid-or-led.htm
    Also, LED reflectors are made of a higher quality material in order to withstand the significant amount of heat the bulb produces.

    Peter
     
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  21. Argentimage

    Argentimage Active Member

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    just put 4 sided LED 330w each in the 2005 Gen 3 EX, that after having the brightest AZ Osram available - incredibly bright, white light - fog laps next!
     
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