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Turbo on 2000 Limited 5.0

Discussion in 'Need for Speed!' started by Dono, June 30, 2013.

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    1. 4pointslow

      4pointslow Explorer Torture Tester Elite Explorer

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      Good luck on the piping changes, I hope it turns out to be warm and dry for you.
       
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    3. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      Ditto, working out in the rain, wind, or snow is not fun. I work in it, but at home I'd like to work inside if I can.
       
    4. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      what gauge of metal and how big don? i can look around work, or might have something kicking around
       
    5. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      somewhere in the 5x7 inch range. 5x6 would work also.
      As far as gauge. No clue. As long as its heavy enough that the pump won't bounce around. Really, only 2 of the pump mounts are hanging over the edge.

      Here's where I'm shamelessly copying how 4pointslow mounted his pump for reference.
      My 98 super charged EX
       
    6. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      nothing to be ashamed about. thats almost the same spot i did mine, but its hanging off the side of the fender apron behind the passengers headlight.

      11051147_10152721014627513_631016976_n.jpg
       
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    7. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      How'd you get a drill up there to get the 4 holes drilled? one of those sideways style drills?
       
    8. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      Isn't that where the air cleaner is, the other side of that?

      I've got an external filter on my 99 that I might have drilled the holes without the front end on it. It's mounted where the front body mount is, the pocket above there I put three holes/bolts in.

      Projectthread110.JPG
       
    9. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Don, I like that spot under the air box (Or at least where the air box would be) for ease of installation.
      It just isn't as protected as inside the inner fender though. Its probably worth the struggle to get the pump a bit more protected.
       
    10. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      I took the mount off the pump, and used it as a template. Then drilled two holes from the engine bay side, then bolted the pump in. Was a little bit of a change lining them up and threading the bolts, but it's in there. I should make a small plate on the bay side one of these days, but today isn't looking good. Tomorrow isn't either
       
    11. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      And it does Sheild it for the most part from water, as long as I don't go
      camicazi into puddles
       
    12. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Yea, I'm going to try to have everything on hand for piping and taking a run at mounting the pump for December 29th now. I 'think' I will have that day to myself and the truck will hopefully have sat in the garage over Christmas so it will be dry.

      Nice warm garage, radio, working on the truck getting some alone time. Sounds like a Christmas gift to me.
       
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    13. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      Sounds good, inside and warm.
       
    14. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      People with heated garages suck!
       
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    15. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      Mine isn't heated, but I do leave the kitchen door open to help.
       
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    16. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Well, not much has happened, other than taking out my crank thrust bearing again. I'll post on that as I learn more. On a side note, pull time was about 6 hours even with people hanging around me wanting to visit while I work. I'm a bit of an introvert at times, so I'd rather be alone rather than have the distractions. In fairness, I'm not dealing with frozen, rusted bolts.

      I had a bit of time to myself tonight, so I started upgrading my intake piping from 2 to 2 1/2". The pipe pictured is the pipe going around the wheel well.
      There is a transition before the Maf, but instead of being 2" to 3" its now 2 1/2" to 3". Much better. What I'm hoping to accomplish is lower intake air temps with less transitions (The intercooler under the truck is 3" in and out also, so the 2-3" transition was happening twice. Between that, and the crushed 2" pipe, I was below 2" pipe size at the rear of the truck with shitty flow.

      On my list( while the motor is out) is mounting the meth pump, and removing the 2" crush bend piping from the turbo to the inter-cooler on the frame rail.

      intake piping.jpg

      intake piping2.jpg
       
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    17. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      Very nice, there's a big difference in area/flow from a 2" to 2.5" pipe, huge difference truly. I'm sure that will help quite a bit. I hope you get the thrust bearing issue solved this time also.
       
    18. 4pointslow

      4pointslow Explorer Torture Tester Elite Explorer

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      That new pipe looks real good!
      I hope the thrust bearing failure cause is something simple and inexpensive.
      6 hours is pretty fast for pulling an engine too.
       
    19. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Ok, so here's the back half removed piping. Not much here, basically 2 3 foot sections that are bent up far more than any picture could show. Keep in mind there is a section of around 3 feet between the frame rail and running board that has the inter-cooler and blow off valve piping.

      Its tricky running the pipe up nice and high over the diff on the inside of the frame rail, then down and around the frame rail after the leaf spring, but before the muffler. No room there at all. Before, the pipe was run under the leaf spring right at the frame pivot. This barely worked with 2 inch piping, and there is no way I'd do it with 2.5 inch.

      So, I ended up much closer to the muffler than I'd like. Also, I ended up with a 45 degree silicone elbow super close to the muffler. That won't work for me. I'm back to silicone intakes for a 2 foot tube with a 45 degree bend in the center. Once I get everything mocked up to my liking, I'll wrap the intake piping that's close to the muffler in header wrap.

      It's a good thing that the motor's out anyway, as I can order exactly what I need. From my first "best guess" I'm going to have quite a bit of 2.5" pipe left over, not much for silicone joiners or clamps though.

      If I could get pictures from under the truck I would, but its all but impossible to get a good one without a lift. I'll maybe get one of the problem area by the muffler next time I'm under there.

      back half piping.jpg
       
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    20. CDW6212R

      CDW6212R Hauls the mail. Elite Explorer

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      That's going to help a lot.
       
    21. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Looking at those crush bends, I think your right. I'm betting the air was breaking the sound barrier at those crushes. lol.
       
    22. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Ok, piping upgrade complete.
      I'm including pics of what I had to do getting the larger charge pipe over the frame rail.
      No idea how the header wrap is going to hold up under there. I don't see myself banging the pipe as I don't go wheeling, and have 31.5" diameter tires. Going to take some stupidity for me to bank that pipe. Please look past the oil spattered muffler due to crank movement and rear main seal leaking, lol.
      I think the slight trade off will be well worth it.

      charge pipe 1.jpg

      charge pipe 2.jpg

      charge pipe from running board.jpg
       
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    23. ahodges

      ahodges Elite Explorer

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      Looks good! I like new parts :)
       
    24. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      In between the 'Honey do's' I was able to sneak some time in on the Water/Meth setup.
      Why stray from the pump mounting location that seems to work for everyone?
      It's not vacuum/pressure tested yet, but no leaks so far.

      I do have a question for you guys though. Where did you run the wires thru the firewall?

      Meth pump.jpg

      Meth Bottle.jpg
       
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    25. vroomzoomboom

      vroomzoomboom Elite Canuck STOCK SUCKS! Elite Explorer

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      i ran them threw the gromit for the vacuum lines for the heater controls
       
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    26. Dono

      Dono V8 Limited turbo and retired SC 4.0 OHV Elite Explorer

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      Thanks. I was looking blankly at the firewall not seeing anything at all. lol
       

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