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  1. R

    HELP - Popping noise on hills after a transfer case rebuild

    My popping noise disappeared when I replaced the transfer case with a used one. I know the problem was caused because the transfer case (in my 99 5.0 AWD) uses a chain to drive the front end. The chain (in the transfer case) was stretched and so 'popped' (slipped gear cog) on acceleration...
  2. R

    Freeze plug leak

    Thanks for the idea. I'll look into it. But . . . can't even see the spot without an extension dental mirror.
  3. R

    Freeze plug leak

    1999 5.0 AWD Explorer. 200k miles. Leaking freeze plug behind engine against upper firewall. Pinhole, but definitely leaks. Looks like I have to pull the engine to repair - don't want to use Barsleak etc. Any ideas? Thanks
  4. R

    Solved 4WD, AWD, and Transfer Case Information and Operation

    1999 Explorer AWD V8 clunking noise in drive train I saw some posts where there was a "clunk" noise from the drive train just below the drivers seat when starting out from a stop in forward or reverse. The wheel did not have to be in any particular orientation for it to happen. 2 folks...
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