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  1. F

    JBA Cat4ward Stainless Headers 02-05 Explorer/Mountaineer

    I was cleaning out the garage overhead and found these and listed on eBay: JBA Cat4ward Stainless Headers 02-05 Explorer/Mountaineer | eBay
  2. CUNDSNO

    CUNDSNO

    My 96 Explorer Sport 4x4
  3. F

    Complete Rear Differential Rebuild + Spartan Locker

    Finally got around to doing the voiceover for the locker install ... it's really rather simple, but getting to it and putting it back in the truck ... that part is a PITA!
  4. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    Pretty sure it was a package option and the previous owner didn't opt for the LSD.
  5. F

    Complete Rear Differential Rebuild + Spartan Locker

    Locker install was a breeze ... unfortunately, I have an hour of footage of me talking to a dead mic ... FML! I'll have a detailed install video here shortly, just need to spend an hour or so dubbing what I splice together ... unfortunately, I can't do anything about the blurry segment of me...
  6. F

    Complete Rear Differential Rebuild + Spartan Locker

    Almost done ... just need to fit the locker now.
  7. F

    Complete Rear Differential Rebuild + Spartan Locker

    Took a little while to do the "shim shuffle", but nailed it on the 4th attempt. 1st attempt had a huge backlash, 2nd nailed it but once I put the caps on and applied torque to the cap bolts, it got super tight. 3rd attempt was close but just a little too tight. Never did find my depth gauge...
  8. F

    Complete Rear Differential Rebuild + Spartan Locker

    Waiting on my Harbor Freight 12 Ton press (going to do the rear wheel bearing while I'm in there), so in the meantime, time to ream out the old pinion bearing to set preload in order to drop in the carrier and test backlash and gear pattern. This was yesterday. Today I'm doing the same to the...
  9. F

    Complete Rear Differential Rebuild + Spartan Locker

    Anyone else notice this with the Ford Racing ring & pinion?
  10. F

    Complete Rear Differential Rebuild + Spartan Locker

    Removing the seals and cleaning up the outside of the case a little ... apparently I'm not the first guy in this differential. https://www.youtube.com/watch?v=vveiIO6OXSI
  11. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    Started a new thread here: http://www.explorerforum.com/forums/showthread.php?t=445242
  12. F

    Complete Rear Differential Rebuild + Spartan Locker

    Part I: Unistalling the Spartan from the Salvage yard unit that wasn't compatible ... didn't find out until I went to plug in the sensor. Doh!
  13. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    Long story short, got the salvaged unit pulled apart, inspected and installed the Spartan locker without much fuss. Dropped the stock unit and noticed something was different ... the salvaged unit didn't have the speed sensor so I swapped it over and then though how the hell is it reading the...
  14. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    So the salvaged 3.55 and Spartan are on their way ... I should have them next week ... time for a build thread & video (I have a YouTube channel completely unrelated to cars/trucks/mechanics that I sometimes vlog on).
  15. F

    How to: 3rd Gen Aussie Locker Install

    I too am interested in the answer. Based on some YouTube research, this can vary greatly and I'm not sure if it's install or component related or a combination of the two. In some, it seems that they click and pop at odd times and some are quiet as can be 90% of the time with a light ratcheting...
  16. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    So that the job is a quick and easy turnaround, I went ahead and ordered a salvaged 3.55 rearend on eBay along with a case gasket so I can split it open and give it a thorough inspection upon arrival. I also plan on getting a set of new seals (pinion & output/carrier), pinion nut and yoke sleeve...
  17. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    Thanks for the feedback guys, I greatly appreciate it! I'm having a bear of a time finding a front carrier group on eBay with LSD ... did they only have LSD in the rear? If that's the case, I may as well just stick with the 3.55 and rebuild the rear end and drop in an LSD aftermarket solution as...
  18. F

    2002 Mountaineer 3.55 Open to 3.73 LSD Swap Questions

    So my 3.55 Open rear end is so damn loud that I suspect it's going to fail any day now. I've wanted limited slip for some time now for better winter traction in the snow and general wet/slippery conditions. So I figured why not replace the front & rear diffs with the 3.73 LSD units and cure both...
  19. F

    For Sale JBA "Cat Forward" Shorty Headers 02-05 Explorer/Mountaineer

    Indeed I do ... all boxed up and ready to ship. PM me for details.
  20. F

    For Sale JBA "Cat Forward" Shorty Headers 02-05 Explorer/Mountaineer

    I bought these brand new in 2008 and then had to shelve a project that I wanted to do with them. As a result, they have been sitting in my garage overhead storage for the past 6 1/2 years brand new, never installed. They come with the install instructions, bolts/washers & gaskets. Price...
  21. F

    changing gears front and rear gears on a 2003 exp.

    The downside to the AWD 4.6L V8's is that the 3.55 is also an open diff :( I too would be interested in dropping in some 3.73 LSD units front & back into the wife's 02' Mounty V8 AWD. I think Ford's choice of both the 3.55 ratio and the open diff is for fuel economy. I figure an LSD 3.73...
  22. F

    4x4 never used so now it doesn't work, HELP !!

    Most likely the shift motor is burnt out
  23. F

    The IAC goes WOOOOOO

    You might want to read this post made over 4 years ago: http://www.explorerforum.com/forums/showpost.php?p=209954&postcount=20
  24. F

    The IAC goes WOOOOOO

    Just as a follow up, I have had limited success in cleaning the IAC ... but it only lasted for 2-3 days then started "moosing" again. Cleaning isn't going to help ... it's a mecanical issue, not a soot buildup issue. The spring inside the controls the closing of the plunger weakens over time and...
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