1997 xlt | Page 3 | Ford Explorer Forums - Serious Explorations

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1997 xlt

  1. TC Install 5

    TC Install 5

    BW4406 Shift Linkage installed on transmission and clearance view
  2. TC Install 4

    TC Install 4

    Speed sensor Plug differences - Left (Explorer) / Right (F-150) - Also note, the wiring will also need to be extended to reach BW4406
  3. TC Install 3

    TC Install 3

    Clearance view of plug I got from F-150. Has 90 degree rubber boot. There was plenty of clearance around the tank
  4. TC Install 2a

    TC Install 2a

    Top of BW4406 Clearance under floor and near top of tank
  5. TC Install 1a

    TC Install 1a

    Gas tank bracket - have to bend the end of the bracket to clear the TC.
  6. TC Install

    TC Install

    BW4406 finnally installed
  7. Pan

    Pan

    Removed Tank skid plate for re-paint
  8. Caliper

    Caliper

    Rebuilding Caliper - Painted Semi-Gloss Black - Rustoleum - using HVLP paint gun
  9. Pan 1

    Pan 1

    Gas Tank Skid Plate Painted and Installed - Used Semi-Gloss Black - Rustoleum - Sprayed on using HVLP paint gun - no reduction
  10. Dowel Pin Made

    Dowel Pin Made

    For BW4406 swap
  11. BW 4406 swap - Stick Mockup

    BW 4406 swap - Stick Mockup

    Stick mockup next to center console
  12. Stick placement while Seated - BW4406 swap

    Stick placement while Seated - BW4406 swap

    Transfer case Stick Mockup placement relative to sitting in Ex
  13. BW4406 Swap - Stick Position - Base Mockup

    BW4406 Swap - Stick Position - Base Mockup

    Base mock up prior to floor fabrication - Using floor mount housing from F150
  14. Ford 4R70W Transmission tailshaft  housing

    Ford 4R70W Transmission tailshaft housing

    Inside rear 4R70W transmission tailshaft housing; 1997 V8 AWD -
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