4406 | Ford Explorer Forums - Serious Explorations

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4406

  1. M

    4406 magnetic Sensor no Speedo Gear

    Hi All. I've been reading every thread I can find and planning for a couple years. I finally was able to get a 4406 swapped into my 97. Trouble is, I don't know how to get the speedo to work again. My 97 had a Speedo Gear in the AWD case. So, I was careful to make sure to purchase a 4406...
  2. L

    AWD BW4404

    I’m looking for the collective opinion of all of the explorer professionals here. A little background: I had a new Jeep Wrangler I sold to a dealer just because I didn’t want a car note AND used car prices are so ridiculous they paid me what I paid for it after 2 years and adding 40k miles to...
  3. TC Install 7a

    TC Install 7a

    Front of BW4406 and crossmember modification that will need to happen to clear front drive shaft
  4. TC Install 6

    TC Install 6

    View from the rear end to BW4406 after installed
  5. TC Install 5

    TC Install 5

    BW4406 Shift Linkage installed on transmission and clearance view
  6. TC Install 4

    TC Install 4

    Speed sensor Plug differences - Left (Explorer) / Right (F-150) - Also note, the wiring will also need to be extended to reach BW4406
  7. TC Install 3

    TC Install 3

    Clearance view of plug I got from F-150. Has 90 degree rubber boot. There was plenty of clearance around the tank
  8. TC Install 2a

    TC Install 2a

    Top of BW4406 Clearance under floor and near top of tank
  9. TC Install 1a

    TC Install 1a

    Gas tank bracket - have to bend the end of the bracket to clear the TC.
  10. TC Install

    TC Install

    BW4406 finnally installed
  11. Dowel Pin Made

    Dowel Pin Made

    For BW4406 swap
  12. BW 4406 swap - Stick Mockup

    BW 4406 swap - Stick Mockup

    Stick mockup next to center console
  13. Stick placement while Seated - BW4406 swap

    Stick placement while Seated - BW4406 swap

    Transfer case Stick Mockup placement relative to sitting in Ex
  14. BW4406 Swap - Stick Position - Base Mockup

    BW4406 Swap - Stick Position - Base Mockup

    Base mock up prior to floor fabrication - Using floor mount housing from F150
  15. 9

    Poll: does your 4406 swapped explorer have a driveline vibration?

    I would appreciate it if you also post below with: 1. your answer 2. if you your have a double cardan front driveshaft 3. the speed (if applicable) 4. if the vibration is coming from the front or rear driveshaft (if applicable and if you know) 5. how you fixed the vibration (if applicable) 6...
  16. S

    1997 Ford Explorer - V8 - 5.0 - AWD

    Hello Explorer Fans. I have been on the forums for some time and have extensively read many threads. I have enjoyed the forums so far. Now I have a question of opinion for you all. I currently own 97' V6 SOHC Sport and I love it. I was going to SAS it, but Id rather do it to a V8...
  17. O

    4406 swap question

    Hey guys. My 4404 failed so I swapped over a 4406 manual Tcase. The driveshaft (slip yoke) I have is 1.25" too short, but it bolted up. The slip yoke was long enough to still have a decent amount of length still on the output shaft. It really does recover some strength from the motor over the...
  18. J

    getting BW 1354 or 4406 or other elec transfer case to work

    4406 transfer case swap getting electric to work updated with pics!! Edited, started 4406 swap going electric, building own relay bank to control shift motor utilizing stock ford dash switch to control motor will look awesome completely stock and for those going manual for fear of the...
  19. 4406 Label

    4406 Label

  20. 4406 Transfer Case

    4406 Transfer Case

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