intake manifold | Ford Explorer Forums - Serious Explorations

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intake manifold

  1. B

    Woe is me. Intake manifold change and other issues

    Can you all help me. First time changing intake manifold gasket and a few other things and now there are two issues. Water and coolant ran down back of motor and it also won’t start or stay running. I’m sure vacuum lines are messed up so that is part of it. Other notes: 1. Used the...
  2. S

    Intake manifold vacuum lines

    I recently bought a 2008 4.6L Explorer. I took the intake manifold off to replace the seals as well as to make room for some other work. When I went to reinstall the manifold I noticed there were two vacuum line nipples on the back of the manifold, right next to the actuator. The top nipple has...
  3. M

    Intake manifold gasket remove. What is this round part?

    Can someone please tell me what this round thing is and what it does? I found one in the drivers side of the engine closest to the radiator, but there is only 1. There could be another one that can go on the passers side close to the door but there was not one there. Do I need Another one?
  4. M

    fuel rail removal in reinstall help 2005 4.6

    How do I remove the fuel rail? Currently replacing the intake manifold and am puzzled by how to remove it on both sides.
  5. A

    Intake Manifold and Throttle Body on My Explorer

    *Sorry if I say something that sounds kind of wrong or weird, I'm new to doing car work and modding. I was looking into replacing the throttle body on my v6 explorer, but I couldn't find anything but gaskets and spacers. I did a quick search on the v6 mustangs from the same year and I found...
  6. T

    2002 4.0 SOHC Intake Manifold Sound Deadening Insert

    I am in the process of removing and replacing the intake manifold and valve cover gaskets on my 2002 Explorer XLS 4.0 V6. In order to clean the area under the intake manifold I have to remove the disintegrated foam insert installed at the factory. I was not planning on replacing the insert...
  7. I

    Stock 93 4.0 ~ Head Gasket Replacement and Related Questions

    Hi all, New to the forum, but I've been a reader for several years. I bought my green limited with 84k original miles about five years ago, and my mom has a 94 xlt she bought new and it now has over 400k on it with many rebuilds/replacements. We've appreciated all the great help and fixed quite...
  8. J

    Leaking Valve Cover Gaskets - Remove Intake Manifold? 2006 4.0L

    Valve Cover Leak, Intake Manifold, Oil Leak.... Looking for advice here. I need to replace both side valve cover gaskets on my daughter's 2006 Explorer 4.0L 4WD. Is it necessary or advised to remove the intake manifold in order to remove the valve covers for valve cover gasket replacement...
  9. K

    Sound from motor, can't figure out

    So on my way home from town today I went through a little dirt road ally (it was a pretty bumpy and rough road) and once I got onto the road, it was probably 20 seconds before it started making some strange sound. At first I thought it was something rubbing the fan but I checked and there was...
  10. Number4

    2003-2005 4.6l Intake Manifold New Number

    FYI Dorman now makes an intake manifold for the 03-05 4.6l. The 02 version being 615-175. The new version is 615-775.
  11. 0

    No idle control valve on 2008 X Eddie B 4.0

    Hello, I have a 2008 Explorer Eddie Bauer A4x4 4.0 with 126,000 on the odo. I am going to replace my fuel injectors so I will be replacing the intake manifold gaskets and maybe the intake manifold. I was looking at the Doorman intake manifold for sale on Rock Auto. That manifold has a spot...
  12. R

    intake manifold replacement problems

    I just replaced the intake manifold on my 2003 Mountaineer (pta). I labeled all the vacuum lines and electrical connectors very carefully before disassembly and got it all back together correctly, but when I started it I was barely able to and it ran AWFUL. Anyone have any ideas?
  13. T

    2002 explorer bolt size

    hello, im new to this forum and i could use some help. i replaced my intake manifold and with all my wisdom i lost the 4 bolts that attach my throttle to my intake. im totally new to working on my own truck but i really do like my explorer so i need to maintain it myself to save some bucks. its...
  14. M

    Left (Driver) Side Valve Cover Replacement Help

    Hi all, 2003 Ford Explorer XLT 4.0L SOHC V6 Right now my left side valve cover gasket is seeping oil. I heard this can leak onto the exhaust manifold and cause a fire so replacing this is fairly urgent to me. Also, the fitting that the PCV valve screws into appears to not have any...
  15. D

    Throttle body cleaning messed up Expo

    2004 Ford Explorer V6 4.0. So, I was cleaning the throttle body with the car running using carb/choke cleaner. Had someone inside the car giving it gas and letting off while I was spraying the inside of the butterfly valve. It was working fine and then it started to stall. It was able to restart...
  16. R

    where to buy 2003 4.6L intake manifold?

    HELP! I have a 2003 Mountaineer 4.6L, and I seem to have the common cracked intake manifold issue. My problem is, I cannot find one ANYWHERE, except Ford dealer for $455! I've checked Rock Auto and every other online and local store I can think of. The kink 63rd even checked several others to no...
  17. M

    PCV Valve

    So I noticed a lot of oil moisture around the valve covers of my 2003 ford explorer 4.0l. It seemed like it was coming from the rear of the engine so I checked the PCV valve. Sure enough the thing popped right out without twisting it. I removed the hose that runs up to the intake manifold and...
  18. M

    Ugh... 92 Explorer Hell..

    I don't know what I'd do without Explorerforum.com... you all are so great. I want to give the community an update on the biggest problem I've had recently with my 92 Explorer Sport I bought a month ago. I want to make this as easy to read as possible, so try to bare with me. Thank you...
  19. W

    Mounty 5.0 V8 lower intake manifold gaskets

    I'm getting ready to replace the lower intake manifold gaskets on a 1997 Mouny with the 5.0 V8 due to leaking coolant in the front driver's side. It's right at the corner, and around the most forward bolt that also holds the coil pack. Anything I should watch for? I didn't see anything in the...
  20. D

    Can't find an intake manifold for 2004 Base 4.6L Mountaineer

    I'm having a problem in my 2004 Mountaineer 4.6 with coolant leaking from the left and right sides of the intake manifold (mostly the by the thermostat housing) and think it is the upper intake manifold gasket that needs replacing. I've read a lot that these manifolds are prone to cracking and...
  21. A

    Engine issues when idling and in neutral - possible vacuum leak

    Last summer I purchased a 1996 4.0 L V6 Ford Explorer with a manual transmission and 135,000. Aside from a small oil leak from the valve covers I had repaired, I had no problems until the alaskan winter set in. After the temps dipped down into the single digits, I noticed startup become a lot...
  22. B

    Fuel Injector Replacement

    Ok, so I have a 2003 Ford Explorer, 4.0L SOHC, does anyone have a step by step or tips to get the intake manifold off to replace the fuel injectors, I can't even imagine how to start taking it off, no copy and paste tutorials, I know what to do, just not how to get to anything, thanks! :salute:
  23. M

    Bad coolant leak!! Please help!

    Hi I'm max I'm new here. I have an 02' explorer XLT 4.6L that I purchased from a lady almost a year ago. I bought it with a bad coolant leak. I had that fixed there was a crack in the intake manifold (very common). I purchased the new IM at o'rileys and haven't had any problems with my explorer...
  24. T

    2002 Expo 4.6 mod questions

    Since we have the 4.6 can we do any mods the mustangs use? I want to get pulleys, an intake manifold, upper intake, Throttle body, bigger MAF housing, bigger injectors. and ill probably make an e-fan by using the other posts on here as my guide. I was just wondering if any one has these...
  25. B

    No power up hill/Wont shift uphill... I tried everything!!!

    Hello everyone Im brand new to this site, I joined because mechanics have taken almost $1,000 from me and I have the same problem, and in hopes that someone here can help me. I have an '02 Mountaineer, 8 cyl, 4.6, AWD. When I drive and go uphills I loose power and wont really go faster...
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