2002 replacement brake pads & rotor suggestions | Ford Explorer Forums - Serious Explorations

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October 1, 2013
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City, State
Brooklyn, NY
Year, Model & Trim Level
2002 Ford Explorer XLT
I've never replaced the front rotors and pads before but it looks like a relatively easy job. My problem is there are so many different brands and types available that I'm at a loss for which ones to purchase. I have nearly 160,000 miles on the vehicle so I don't necessarily need a set that's going to last another 50,000 miles but would love to hear what you guys have used and what's worked well.

Thanks in advance.
 



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I've never replaced the front rotors and pads before but it looks like a relatively easy job. My problem is there are so many different brands and types available that I'm at a loss for which ones to purchase. I have nearly 160,000 miles on the vehicle so I don't necessarily need a set that's going to last another 50,000 miles but would love to hear what you guys have used and what's worked well.

Thanks in advance.

Go with Wagner. I've never had an issue with them on any vehicle I've owned.
 






I bought the Wagner Thermo Quiet ceramic front pad set last time around. $36.00 from Amazon.Very impressed with the smoothness of the braking action...and they never grab at the end.
A big however is that they are not dustless.....they claim to be very low dust.(This as good as any aftermarket pads are as to the dust level)
https://www.amazon.com/dp/B001O0TZQK/?tag=serious-20


Big thing to watch for is that the caliper pins are different from each other.One pin is all steel,and the other pin has a grooved plastic sleeve at the end of it.Make sure you put them in the same way they came out....one side the sleeved pin goes on top and the other side the sleeved pin goes on the bottom.
The only pads that are truly dustless are the Ford OEM pads. About $200 per set of 4.(Front wheels) The regular Motorcraft pads are NOT the same as the Ford OEM pads.
If you live in NY you might as well buy the matching Coated Wagner rotors.
 












You don't want to use anything other than Semi-Metallic on these heavy vehicles.

There are only two I recommend. The Bendix Fleet Metlok and the Wagner SevereDuty.

Front Bendix: More Information for BENDIX MKD833FM

Rear Bendix: More Information for BENDIX MKD881FM

Front Wagner: More Information for WAGNER SX833

Rear Wagner: More Information for WAGNER SX881

Front Wagner Coated Rotor: More Information for WAGNER BD125758E

Rear Wagner Coated Rotor: More Information for WAGNER BD125759E

Any reason why Semi-Metallic over Ceramic on these beasts TechGuru? I had Ceramic's in my shopping cart but now you are giving me 2nd thoughts.

Thanks in advance.
 






Organic Brake Pads

Organic brake pads (also known as NAO, or “non-asbestos organic”) were developed as an alternative to asbestos pads, composed of various fibers mixed with binding resins to hold them together. Some common materials used in organic brake pads include glass, fiber, rubber, carbon and Kevlar. The materials and tools used to manufacture organic brake pads are still the least expensive today, which is why the majority (roughly 70%) of new cars sold in the US still come with them from the factory.

Pros:
• Soft, quiet, easy on brake rotors
• Don’t require much heat to generate good friction
• Produce less dust than metallic pads
• Low manufacturing cost
• Suitable for normal driving/commuting across many environments
• Perfect for every day vehicles and drivers

Cons:
• Only operate well within a relatively limited temperature range
• Wear out quickly compared to other types of brake pads
• High compressibility – can cause “mushy” brake pedal feel
Will quickly lose their coefficient of friction when overheated
• Not at all suitable for performance driving

Semi-Metallic Brake Pads

As the name implies, semi-metallic pads contain anywhere from 30-65% metal by weight, typically consisting of steel, iron, copper, etc. combined with friction modifiers and fillers, as well as a graphite lubricant. Semi-metallic brake pads are arguably the most versatile style available, with the slight compromise being more noise and dust. They are also longer lasting and more durable, and their metallic composition can help draw heat away from the rotor and aid in more efficient brake cooling.

Pros:
Dramatically increased braking performance over organic pads
Have a much higher thermal threshold due to metallic content
Still provide good cold bite
Have a much wider operating range (temperature)
• Low compressibility – will provide a firmer brake pedal feel
Much more resistant to brake fade than organic pads
• Numerous compounds available – suitable for anything from daily street driving to extreme track use

Cons:
• Tend to be noisier than organic or ceramic pads
• Produce more brake dust
• More abrasive than other types of pads – will wear brake rotors more quickly
• More expensive than organic pads (but generally cheaper than ceramic)
• Require careful and proper bedding-in for best performance

Ceramic Brake Pads

The comparative new kid on the block is the ceramic brake pad. Ceramic pads are composed of a dense ceramic material (like pottery fired in a kiln) with embedded copper fibers. In use since the 1980s, ceramic pads were developed as an alternative replacement for organic and semi-metallic brake pads because at the time these types produced too much noise and dust. Ceramic pads are also generally easier on rotors than semi-metallic pads.

Pros:
• Quieter than semi-metallic pads – emit noises that are above the range of human hearing
• Produce finer, lighter-colored brake dust which does not stick to wheels
• Longer lifespan than organic or semi-metallic
• Stable under a wide range of temperatures for consistent performance

Cons:
• Typically the most-expensive type of brake pad
Do not produce as much cold bite as semi-metallic pads – may not be ideal in extremely cold climates
Do not absorb heat as well as semi-metallic pads which can increase brake system temperatures
• Good all-around braking characteristics but were never designed as heavy duty/racing brake pads
 






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