4.0 to 4.6 engine swap | Ford Explorer Forums

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4.0 to 4.6 engine swap

seankaufman67

Member
Joined
February 28, 2014
Messages
24
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0
City, State
Mendota, IL
Year, Model & Trim Level
2005 Mercury Mountaineer
I was wondering if anyone has done an engine swap in an 05 explorer/mountaineer and how complicated would it be.
 



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Very complicated and time consuming. It is generally considered more worthwhile to sell the 4.0 vehicle and buy a whole 4.6 explorer. Can it be done? Yes. But there is an unholy amount of switching over components in the engine bay for it.

The topic has been discussed thoroughly - try running a search for the topic.

-Dubya
 






See i've read some places its complicated and some places that it's easy. I could just buy one with a V8 but that takes the fun out of it, especially now that its become more of a project vehicle now. Plus if i do the swap i plan on tearing down the 4.6 and completely rebuilding it cause there no sense in just throwing in a stock 4.6 if your gunna do it. Its going to have a bit more than 240 horses haha.
 






If you're looking for a project then I would say it's not beyond reason to do, especially if you're going to do a rebuild. On that note, I would say go the extra mile and swap in a 5.4 to it instead. It has been done before, although the resources are quite limited.

-Dubya
 






Thats true i thought about the 5.4 but i never really liked the 5.4. Not to get off the topic of this thread but i was woneri.g if i could message you regarding a few things youve done to yours. There were a few things youve done i could really use some help with.
 






My pleasure - fire away.

-Dubya
 






I was kind of wondering how complicated your body lift and spacers were to install and if you had any pics of what it looks like.
 






PM on the way.


-Dubya
 






Very complicated and time consuming. It is generally considered more worthwhile to sell the 4.0 vehicle and buy a whole 4.6 explorer. Can it be done? Yes. But there is an unholy amount of switching over components in the engine bay for it.

The topic has been discussed thoroughly - try running a search for the topic.

-Dubya
Is the exhaust the samr
 






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