How to: - Another way-44 outers on the 35 TTB | Page 3 | Ford Explorer Forums - Serious Explorations
  • Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street
    Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator,
    Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar

    Register Today It's free!

How to: Another way-44 outers on the 35 TTB

Post number 35 has been selected as best answered.

Prefix for threads which are instructional.
Cut marks for removing caliper ears on the 35 TTB knuckle.

IM001063.JPG
 



Join the Elite Explorers for $20 each year.
Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!.





Ears cut with grinder and cut off wheel. Old 44 spindle used to have 5 new holes drilled and tapped.

IM001078.JPG
 






Mock up with old spindle and caliper mounting plate to show interference to be removed. Also show how close new drilled and tapped holes were to old holes and reason for plugging those holes.

IM001081.JPG


IM001082.JPG
 






Mark lines to remove interference with 44 caliper mounting plate.

IM001083.JPG


IM001084.JPG
 


















Modified 35 TTB knuckle ready for install. Again shows closeness of 2 of the new drilled and tapped holes that decided to plug.

IM001090.JPG
 






























Caliper mounting pins with part number.

IM001102.JPG
 






Bearings and ball joints with part numbers.

IM001105.JPG


IM001106.JPG
 












New spindle and axle shaft installed.

IM001124.JPG
 



























Join the Elite Explorers for $20 each year.
Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!.





Explorer Features

Featured image Featured image Featured image Featured image Featured image Featured image

Explorer Features

Featured image Featured image Featured image Featured image Featured image

Similar threads

Trckmagik
How to: Dana 44 TTB outers on a Dana 35 TTB
3 4 5 6 7 8
Replies
144
Views
87,122
Rick
Rick
6
Sorry but, 44 outers on 35 inner
Replies
8
Views
2,597
Happy Jack
Happy Jack
J
dana 44 outers on dana 35
Replies
1
Views
1,088
RON COX
R
Back
Top