BW4405 T/C Auto4 & 4H ONLY Mod | Ford Explorer Forums - Serious Explorations

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BW4405 T/C Auto4 & 4H ONLY Mod

RickRickRick

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Joined
August 7, 2009
Messages
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Year, Model & Trim Level
1999 Explorer XLT
Hi!
1999 Explorer Borg Warner 4405 Transfer Case question.
(The dashboard turn selector reads: Auto-High-Low)

I would like to remove anything in the transfer case that is needed for LOW mode, yet retain Auto-4 and 4-High modes.

I believe I can discard the shift motor, shift cam and shift fork, but this would leave the H-L shift gear just floating. I would think all I would need to do is to permanently lock the shift gear into High position with a sleeve on the input shaft(filling the travel area from High to Low positions).

.... or just clamping down the shift fork permanently.

Any thoughts on such a mod?

Thanks!
 






Hi!
1999 Explorer Borg Warner 4405 Transfer Case question.
(The dashboard turn selector reads: Auto-High-Low)

I would like to remove anything in the transfer case that is needed for LOW mode, yet retain Auto-4 and 4-High modes.

I believe I can discard the shift motor, shift cam and shift fork, but this would leave the H-L shift gear just floating. I would think all I would need to do is to permanently lock the shift gear into High position with a sleeve on the input shaft(filling the travel area from High to Low positions).

.... or just clamping down the shift fork permanently.

Any thoughts on such a mod?

Thanks!

Yes. Why do it? imp
 






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