Ford has tsb for reflash of pcm, i would try this first.
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TSB
00-26-4 MALFUNCTION INDICATOR LAMP (MIL) - MIL ILLUMINATED - DIAGNOSTIC TROUBLE CODE (DTC) P0420 STORED IN MEMORY - VEHICLES EQUIPPED WITH 4.0L OHV ENGINE ONLY
LAMP - MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - DIAGNOSTIC TROUBLE CODE (DTC) P0420 STORED IN MEMORY - VEHICLES EQUIPPED WITH 4.0L OHV ENGINE ONLY
Publication Date: DECEMBER 14, 2000
FORD: 1996 EXPLORER
This article is being republished in its entirety to update the Calibration Information.
ISSUE:
Some vehicles may exhibit a Malfunction Indicator Lamp (MIL) illumination along with a P0420 Diagnostic Trouble Code (DTC) stored in continuous memory with no driveability concerns. This may be caused by the calibration of the Powertrain Control Module (PCM).
ACTION:
If no other failures are observed during normal diagnosis, (physically damaged catalyst, stuck fuel injectors, etc.), reprogram the PCM with the latest level calibration in the application chart. PCM reprogramming should be performed before any emission hardware is replaced. If the vehicle already has the latest calibration, follow normal diagnostic procedures for DTC.
NOTE: PCM REPROGRAMMING SHOULD BE PERFORMED BEFORE ANY EMISSION HARDWARE IS REPLACED.
PCM CALIBRATION INFORMATION
Application Old Part Number (-12A650-) New Part Number (-12A650-) Old Tear Tag New Tear Tag Old Calibration New Calibration NGS/SBDS Qualifier
Explorer - 49 State M/T F6PF-MC F6PZ-MD MXD2 MXD3 6-57B-R10 6-57B-R10 6-57B Calibration
Explorer - 49 State M/T F67F-AA F6PZ-MD ABE0 MXD3 6-57B-R00 6-57B-R10 6-57B Calibration
Explorer - 49 State M/T F67F-AB F6PZ-MD ABE1 MXD3 6-57B-R05 6-57B-R10 6-57B Calibration
Explorer - 49 State M/T F6PF-MA F6PZ-MD SDO0 MXD3 6-57B-R10 6-57B-R10 6-57B Calibration
Explorer - 49 State M/T F67F-AC F6PZ-MD ABE2 MXD3 6-57B-R10 6-57B-R10 6-57B Calibration
Explorer - 49 State M/T F6PF-MB F6PZ-MD MXD0, MXD1 MXD3 6-57B-R10 6-57B-R10 6-57B Calibration
Explorer - California M/T F6PF-NC F6PZ-ND SDO2 SDO3 6-57R-R10 6-57R-R10 6-57R Calibration
Explorer - California M/T F67F-BA F6PZ-ND BAD0 SDO3 6-57R-R00 6-57R-R10 6-57R Calibration
Explorer - California M/T F67F-BB F6PZ-ND BAD1 SDO3 6-57R-R05 6-57R-R10 6-57R Calibration
Explorer - California M/T F67F-BC F6PZ-ND BAD2 SDO3 6-57R-R10 6-57R-R10 6-57R Calibration
Explorer - California M/T F6PF-NA F6PZ-ND SDO0 SDO3 6-57R-R10 6-57R-R10 6-57R Calibration
Explorer - California M/T F6PF-NB F6PZ-ND SDO1 SDO3 6-57R-R10 6-57R-R10 6-57R Calibration
Explorer 49 State A/T F6PF-KB F6PZ-KC KDP1 KDP2 6-58B-R10 6-58B-R10 6-58B Calibration
Explorer 49 State A/T F67F-DA F6PZ-KC MKK0 KDP2 6-58B-R00 6-58B-R10 6-58B Calibration
Explorer 49 State A/T F6PF-KA F6PZ-KC KDP0 KDP2 6-58B-R10 6-58B-R10 6-58B Calibration
Explorer 49 State A/T F67F-DC F6PZ-KC MKK1, MKK2 KDP2 6-58B-R10 6-58B-R10 6-58B Calibration
Explorer - California A/T F6PF-LB F6PZ-LC LLA1 LLA2 6-58R-R10 6-58R-R10 6-58R Calibration
Explorer - California A/T F67F-FA F6PZ-LC FAB0 LLA2 6-58R-R00 6-58R-R00 6-58R Calibration
Explorer - California A/T F67F-FB F6PZ-LC FAB1 LLA2 6-58R-R05 6-58R-R10 6-58R Calibration
Explorer - California A/T F67F-FC F6PZ-LC FAB2 LLA2 6-58R-R10 6-58R-R10 6-58R Calibration
Explorer - California A/T F6PF-LA F6PZ-LC LLA0 LLA2 6-58R-R10 6-58R-R10 6-58R Calibration
Obtain an Authorized Modifications Decal (FPS 8262 - obtainable through DOES II, 25/pkg) and list the date, dealer number, and summary of modifications performed. Select a prominent place adjacent to the Vehicle Emission Control Information Decal suitable for installing the Authorized Modifications Decal. Clean the area, install the decal, and cover it with a clear plastic decal shield.
AUTHORIZED MODIFICATIONS
THE FOLLOWING MODIFICATIONS HAVE BEEN MADE:
Reprogrammed Powertrain Control Module (PCM) per TSB 00-26-4
THESE MODIFICATIONS HAVE BEEN APPROVED, AS APPROPRIATE, BY EPA AND CARB.
DEALER NUMBER:------------------------------------------DATE:
CHANGE AUTHORITY:
FPS 8262 9/78 FORD MOTOR COMPANY PRINTED IN U.S.A.
OTHER APPLICABLE ARTICLES:
NONE
SUPERSEDES:
00-23-4
WARRANTY STATUS:
Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage And Emissions Warranty Coverage
DEALER CODING
BASIC PART NO. CONDITION CODE
RECALEM 42
OASIS CODES:
698298
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Copyright © 2000 Ford Motor Company