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DONT WANT AUTO 4 Wheel

02dubs

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City, State
leland/ Traveres City, Michigan
Year, Model & Trim Level
02 XLS
I have read tons of Forums that discuss disengaging the Auto 4 wheel on the 2nd gens. But wut about the 3rd gens? I there a brown wire for this as well?

If you know how to do it POST IT or link me to someone who does.

Im looking for Explorers 02-05 .....let me know
 



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I have read tons of Forums that discuss disengaging the Auto 4 wheel on the 2nd gens. But wut about the 3rd gens? I there a brown wire for this as well?
You can check for this wire yourself :D Just look for a single lonely (very lonely) wire going into the transfer case. Look near the back side of the transfer case -- around the rear output flage where the rear driveshaft connects. This wire is probably almost 1/4" in diameter. That is the so called "brown wire" and who knows, maybe it will be brown on the third gen too :D
 






there is a brown wire mod for the third gen....i saw a thread on it on here a while back
 






i did it on my third gen, the brown wire u need to clip is on the passeneger side under the carpet. it is the only completly brown wire and is a bit larger that the others in the bundle. just cut it and put an on/off switch in it, i ran mine over to a switch next to my steering wheel, but u could put it wherevr u want. hope this helps.
 






Im looking to do it also... but for now, if you just unplug the connector that goes to your 4x4 buttons on the dash you will lose the auto and have just 4x4. I added a switch there to turn it off and on.... I can smoke all four tires now ;)

looking to do the brown wire mod to!!
 






i did it on my third gen, the brown wire u need to clip is on the passeneger side under the carpet. it is the only completly brown wire and is a bit larger that the others in the bundle. just cut it and put an on/off switch in it, i ran mine over to a switch next to my steering wheel, but u could put it wherevr u want. hope this helps.

sweet and your 2wd works perfect like that?
 






I tried to get rid of the auto 4wd too....What I did was just take out the 2 fuses for the 4x4..I think they're fuses #12 and #15....That should I thought disengage the 4x4, but I didn't really notice any difference...still couldn't burnout in my 02', like I use to be able to in my 91' and they upped the horsepower from 155 to 210 between those year models. Should I try clippin the wire and putting a switch in or what?
 






Random Hero:

Was it really that easy? Ive read a few threads were it was very involved and they never figured it out............
 


















Random Hero:

Was it really that easy? Ive read a few threads were it was very involved and they never figured it out............
It really is that easy.

The brown wire connects to the electromagnetic ring in the transfer case which sets the transfer case for 4wd mode. By placing a switch inline on the brown wire, you can interupt the flow of electricity to the electromagnetic ring.
 






It really is that easy.

The brown wire connects to the electromagnetic ring in the transfer case which sets the transfer case for 4wd mode. By placing a switch inline on the brown wire, you can interupt the flow of electricity to the electromagnetic ring.

Wow I hope so, ill give it a shot tomorrow. The thread that I read seemed to be a harder mod then with the 2nd gens.
 






The hardest part is going to be finding that brown wire and probably making sure it is the proper wire (use a multimeter or a noid light or something and verify it with the brown wire that is going to the transfer case.
 












alright here we go
3rd Gen BWM

--------------------------------------------------------------------------------

So I did what Joe suggested, I put in a relay. This is the procedure I used on a 2002. It should work on up to a 2005. These are the steps I followed. I am not saying this is the best and this is just a guide. Feel free to ask me questions, but please do not hold me liable. Give your self about 2-3 hours to be safe.

1. Start by removing the dash piece around the radio, center vents and air control. I applied a flathead screwdriver to the bottom of the plastic dash piece and pried up. This might leave a small mark in the dash piece below it, where the shaft of the screwdriver rests. Be careful. The dash should pop out. If you can, pull up and out on the piece. It should gradeually start poping off. There are about six pops that should happen.
2. Mount the switch. I wanted mine in a easy-to-reach spot and visible. Since I have an XLS, the spot in the pics works great. It is also easy to replace the small dash piece if needed. I also used a lighted switch, so I needed power for the light. I used the second wire from the right on the wiring harness to the 4x4 option buttons.
4. Run the wiring. I grounded my switch out to the radio. The red wire that is spliced into the 4x4 harness, I ran to the power input on the switch. The acc. or load wire on the switch, I ran behind the glove compartment. You can make the glove comp. swing all the way down by squeezing the catches inward. After it is all wired, check the switch. Turn the key to the on position and check the switch. Should light up. Carefully replace the dash piece. Make sure not to pinch any wires.
5. Find the Wire. If you remove the step plate, there is a wire channel underneath. Remove the top cover of the wire channel; it is black and made of plastic. This will now show 2 bundles of wires; one large and one small. You want the small bundle. The plain brown wire is the one of interest. You will also want to pull off the lower plastic piece, on the far right-hand side, under the glove comp.
6. Install relay and wires. Cut the brown wire. Strip the ends and crimp or solder on a wire to both sides of the brown wire. There should be three bolts where you pulled off the plastic under the glove comp. One should be bare. This is where I mounted my relay and grounded out my relay. If you do not have a mount, you can it tuck back in the body. I used a 12V/30A relay. In this photo,
Yellow = Ground
Green = Switch
Black = Input from brown wire
White = Output to Brown Wire
7. After it is all hooked up, check it out. Start the vehicle. if the light is on on the switch, all 4x4 options should work. If the light is off, it should be 2x4, and the 4x4 light on the gauge panel should not flash.
8. Put the plastic back on. Take for a test drive. Should work.
I have pics of all the steps. I can send them to you in the order of instalation. Or, if you can post them for me, that would be great.

Cost: about $20-$25
Time: if all goes well, 2 hours.
Result: Burnin Rubber!

Have Fun, Jared G.
orginally posted by p. doggy
thread. http://www.explorerforum.com/forums/showthread.php?t=157553&highlight=4x4+disable
and pics courtesy of gijoecam
http://fordtruckworld.tenmagazines.com/mygallery.ten-id-4956-album-50554
 






That brown wire is fat for a reason....

If you use a switch, it needs to be rated for about 30amps. I know, that is a huge switch- so I suggest using a relay. If you use a small switch and try to use 4wd, you'll starve the electric clutch in the TC for current and cause it to wear out very fast from not fully engaging and slipping. And on top of that, your switch may melt.
 






a relay -- good idea :D
 






yeah its extremly easy, on top of being able to do burnouts u get great gas mileage
 









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agreed :D
 






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