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Fender Trim Write-Up

Freshmeat

Well-Known Member
Joined
July 26, 2008
Messages
482
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City, State
Denham Springs, LA
Year, Model & Trim Level
1994 Ranger STX SC
I've been getting a few PMs here and there regarding more details on my fender trim, so I figured I'd take pictures of all the important points and give a brief rundown on each section.

Here is a profile shot. For the passenger side, imagine the negative of this. Notice that the cut went close to the rearward bottom bolt (I removed one or two) but I did still retain at least one factory lower bolt to help secure the fender on the bottom side.

DSC00342.jpg


DSC00361.jpg


Here are the front sides. I lopped off the corners of the fender to clear the sheet metal, but ended up ramming the tire into the section of inner fender that comes to a corner with the fender. I did some digging and decided that it wouldn't hurt anything badly enough to just cut out the corners, but as with the lower section of the fender, I left at least one factory bolt to allow the inner fender to remain secure on the front edge. It would be terrible to remove all the front bolts, as highway speeds could likely throw the fender into the tire, which would go nowhere safe.

DSC00344.jpg


DSC00346.jpg


DSC00353.jpg


For the rear section of the inner fender I cut it up a good bit. I retained as much as I could for the sake of keeping mud and debris off the engine and other components and it's worked out extremely well, even in some incredibly sloppy conditions. Note that I cut a corner into the outer edge and pulled it back into the fender and zip-tied it to the inner framework of the sheet metal fender on both sides. Just take a box knife and carve a small hole to do the trick. Additionally, you can see where I cut holes on the inner edges to pull the inner fender back against the frame and looped zip ties through existing holes in the fame to keep it there. Some may argue that zip ties aren't strong enough, but these are industrial strength ties, DOT-approved to be used in the securing of latches on chemical drums. You should be able to find a plenty strong zip-tie at your local hardware store. Plus, I've beaten the crap out of my Ex and the zip ties have not shown any indication of failure at all, so I'm fairly confident in the choice.

Also note all the pinch seams I hammered down inside the front fenders. A 6# mallet and a beer or two to loosen up a bit beforehand and those pinch seams won't stand a chance! Just don't expect to be able to do anything with your hands for the rest of the day.

DSC00348.jpg


DSC00349.jpg


DSC00351.jpg


DSC00352.jpg


DSC00355.jpg


Finally... if you're going to the effort of needing to trim the front fenders, you're probably running enough tire to need to address the rear fenders, as well. I skipped addressing the rears and it bit me- or, in my case, my rear tires. I was on a trail ride and hit a tree. Didn't think anything of it- that's why I have this Explorer! The issue is that the tree ever so slightly pushed in the rear passenger quarter panel, which pressed that fender lip inward just enough to slice into the sidewall of the rear passenger tire on random bumps. Do yourself a favor and fold down that fender lip immediately and save yourself the hassle of fixing it at a trail head. I almost lost my right hand when I was pulling the rear passenger tire to address the issue with the fender lip and the hi-lift slipped out from under the back bumper, sending the Explorer crashing down. For the trail repair I just beat it down with a hammer someone had in his truck, but once I got home I gave it the full treatment with the same 6# mallet I used on the front fenders. Also take note of any pinch seams in the rear wheel wells and knock them down while you're at it.

DSC00357.jpg


DSC00358.jpg


DSC00360.jpg


...and, just because I'm all Narcissistic and love my Explorer... here's a shot of it in all its not-that-modified glory!

photo16.jpg
 



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Excellent write up! im sure this will help a lot of people figure out the whole trimming thing. And again, great Explorer. That blue is slick!
 












Thanks, guys- just trying to help in any way I can.
 






Colin, can you snap a shot of the front edge of your inner fender? I'm curious how it's secured. I still rub on what's left of that front ledge maybe once per trail ride in extreme articulation.
 






Well, after my first trail ride yesterday, there's gonna be some cutting goin on...

Superlift 5.5 wasn't quite enough for my 35's. Gonna take the back corner and maybe copy FROADER with the front corners and bumper. Just gotta check my local bumper laws and see if I can cut that much off.

So, does your fender fill with mud now? I gotta keep things sealed up around here... a big hole in the lower fender would be packed tight in 5 minutes.
 






The mud gets into the fender, but the water from the river washes it back out! :D

Seriously, though, 90% of my trails are mud. The other 10% is sand... so if it's going to get muddy, it would have by now. I just hit it with the water hose after the ride and things are fine. It maintains a nice brown sheen, but who really cares about that on a 4x4?
 






Notice that the cut went close to the rearward bottom bolt (I removed one or two) but I did still retain at least one factory lower bolt to help secure the fender on the bottom side.

just for the record, you removed one bolt from each side. theres 2 per side at the bottom from the factory
 






I don't run any inner fender on the front. The only issue I have found with mud is that without Any protection the door hinges get caked with mud.

Our rig is a Southwest rig so mud isn't much of an issue but when we do hit it, it gets annoying when the hinges have issues (especially once the mud dries).

~Mark
 






Colin, can you snap a shot of the front edge of your inner fender? I'm curious how it's secured. I still rub on what's left of that front ledge maybe once per trail ride in extreme articulation.

I'm not quite sure what you're talking about. Do you need a pic that isn't in that thread? Posts 10 shows all the mounting points and 11 (3rd pic) shows the front of the fender from inside looking forward. If you're talking about the black plastic inner fender, I trimmed that as well and it was only secured at the top of the fender.

I also don't have the truck anymore, but if you PM sparksaflyin', I'm sure he'd take a pic for you if you still need one.
 






You're right, man. Disregard that request. I wasn't picturing it right in my head, but I see it, now. Thanks!
 












I haven't decided, yet. I still kinda like the look on my wife's face (I got married two weeks ago, by the way!) when it flexes up into that plastic and sounds like the motor's about to explode. It's pretty rare that it happens and I have other things I want to focus on getting done before I worry about things that aren't hurting anything yet. I still need to rebuild my steering box and I want to install an electric fan. Hell, right now I'm assembling the front axle with 760X joints since I welded the spider gears together on a whim. The list goes on and on and on and on and...

I had actually bought 38.50s and D60s, but decided I like the Ex right where it is. To go bigger would be a LOT more investment but not a lot more benefit for where we ride. Maybe one day... but for now, the Ex will stay where it is... and I diverted that money into building another station wagon. :D
 






I just recently cut up the rear of my front fenders in prep for the 33s im going to put on. I think i did a pretty good job, thanks to your write up for the details! I still have to cut the fender liner in the front, cuz i think it'll be an issue with turning 12.5" wide tires. I'll let you know how it goes!
 






I've been getting a few PMs here and there regarding more details on my fender trim, so I figured I'd take pictures of all the important points and give a brief rundown on each section.

Here is a profile shot. For the passenger side, imagine the negative of this. Notice that the cut went close to the rearward bottom bolt (I removed one or two) but I did still retain at least one factory lower bolt to help secure the fender on the bottom side.

View attachment 222642

View attachment 222643

Here are the front sides. I lopped off the corners of the fender to clear the sheet metal, but ended up ramming the tire into the section of inner fender that comes to a corner with the fender. I did some digging and decided that it wouldn't hurt anything badly enough to just cut out the corners, but as with the lower section of the fender, I left at least one factory bolt to allow the inner fender to remain secure on the front edge. It would be terrible to remove all the front bolts, as highway speeds could likely throw the fender into the tire, which would go nowhere safe.

View attachment 222644

View attachment 222645

View attachment 222646

For the rear section of the inner fender I cut it up a good bit. I retained as much as I could for the sake of keeping mud and debris off the engine and other components and it's worked out extremely well, even in some incredibly sloppy conditions. Note that I cut a corner into the outer edge and pulled it back into the fender and zip-tied it to the inner framework of the sheet metal fender on both sides. Just take a box knife and carve a small hole to do the trick. Additionally, you can see where I cut holes on the inner edges to pull the inner fender back against the frame and looped zip ties through existing holes in the fame to keep it there. Some may argue that zip ties aren't strong enough, but these are industrial strength ties, DOT-approved to be used in the securing of latches on chemical drums. You should be able to find a plenty strong zip-tie at your local hardware store. Plus, I've beaten the crap out of my Ex and the zip ties have not shown any indication of failure at all, so I'm fairly confident in the choice.

Also note all the pinch seams I hammered down inside the front fenders. A 6# mallet and a beer or two to loosen up a bit beforehand and those pinch seams won't stand a chance! Just don't expect to be able to do anything with your hands for the rest of the day.

View attachment 381361

View attachment 222647

View attachment 222648

View attachment 222649

View attachment 222650

Finally... if you're going to the effort of needing to trim the front fenders, you're probably running enough tire to need to address the rear fenders, as well. I skipped addressing the rears and it bit me- or, in my case, my rear tires. I was on a trail ride and hit a tree. Didn't think anything of it- that's why I have this Explorer! The issue is that the tree ever so slightly pushed in the rear passenger quarter panel, which pressed that fender lip inward just enough to slice into the sidewall of the rear passenger tire on random bumps. Do yourself a favor and fold down that fender lip immediately and save yourself the hassle of fixing it at a trail head. I almost lost my right hand when I was pulling the rear passenger tire to address the issue with the fender lip and the hi-lift slipped out from under the back bumper, sending the Explorer crashing down. For the trail repair I just beat it down with a hammer someone had in his truck, but once I got home I gave it the full treatment with the same 6# mallet I used on the front fenders. Also take note of any pinch seams in the rear wheel wells and knock them down while you're at it.

View attachment 222651

View attachment 381362

View attachment 381363

...and, just because I'm all Narcissistic and love my Explorer... here's a shot of it in all its not-that-modified glory!

View attachment 222652
Great looking Rig thanks for sharing your trimming expertise
 






I just recently cut up the rear of my front fenders in prep for the 33s im going to put on. I think i did a pretty good job, thanks to your write up for the details! I still have to cut the fender liner in the front, cuz i think it'll be an issue with turning 12.5" wide tires. I'll let you know how it goes!
Any pictures you can share?
 






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