massacre
Elite Explorer
- Joined
- January 24, 2018
- Messages
- 1,010
- Reaction score
- 280
- City, State
- Massachusetts
- Year, Model & Trim Level
- ‘94 Explorer
‘19 Nautilus
I knew the 8-pin connectors I am using to replace the stock 8-pin connectors were bigger, but didn’t know if they would fit through the hole in the outside of the door behind the mirror. Stock is round, mine are rectangular. Turns out the male part just fit through the hole but the female side was too big. Glad I checked that haha
So here is the stock heated mirror connector with the lock removed and the (2) extra circuits that are not part of the stock circuit removed from the connector to expose the terminal pins. The tape indicates the hot wire since one is brown and one is black and they both look black to me. Going by the factory wiring diagram, that wire is power to the heated part of the mirror.
The plan is to remove these terminal pins and install new terminal pins. The reason is because all I could find among all my harnesses were connectors with large pins. If I had some small pin connectors I could have kept all of the the pins on the wires and just installed them into the new connectors. Of course it wasn’t that easy haha.
I ordered some terminal pins that fit the connectors. Then I cut off the old terminal pins and crimped on new pins. I have the proper crimping tool and it comes out pretty nice.
Pic on the right: to the right is the original terminal cut off, to the left is the new terminal crimped onto the original wire.
Once the pins are crimped onto the wires, they need to be installed into the connector.
Pic on the right: the red plastic lock is installed, keeping the pins in place. Also in background is original connector and crimp tool.
Here is the new repinned mirror connector, hanging down inside the door with mirror installed. The original round connector is shown down below still connected to door wiring.
Then it was time to repin the door wires. The wires were barely long enough to get the tools in but it worked out.
So here is the stock heated mirror connector with the lock removed and the (2) extra circuits that are not part of the stock circuit removed from the connector to expose the terminal pins. The tape indicates the hot wire since one is brown and one is black and they both look black to me. Going by the factory wiring diagram, that wire is power to the heated part of the mirror.
The plan is to remove these terminal pins and install new terminal pins. The reason is because all I could find among all my harnesses were connectors with large pins. If I had some small pin connectors I could have kept all of the the pins on the wires and just installed them into the new connectors. Of course it wasn’t that easy haha.
I ordered some terminal pins that fit the connectors. Then I cut off the old terminal pins and crimped on new pins. I have the proper crimping tool and it comes out pretty nice.
Pic on the right: to the right is the original terminal cut off, to the left is the new terminal crimped onto the original wire.
Once the pins are crimped onto the wires, they need to be installed into the connector.
Pic on the right: the red plastic lock is installed, keeping the pins in place. Also in background is original connector and crimp tool.
Here is the new repinned mirror connector, hanging down inside the door with mirror installed. The original round connector is shown down below still connected to door wiring.
Then it was time to repin the door wires. The wires were barely long enough to get the tools in but it worked out.