Loud click/thunk when in 4x4 coming from front driver side | Ford Explorer Forums - Serious Explorations

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Loud click/thunk when in 4x4 coming from front driver side

nnicoo

Member
Joined
September 5, 2007
Messages
14
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City, State
Vancouver, BC
Year, Model & Trim Level
'91 XLT
So this has been going on for a while now, and I started noticing it in 2wd once in a while when I would go over a bump or give it gas after being stopped. What happens is that there is a clicking/thunk sound that can be heard coming from around the front driver's side wheel, and it can be felt on by my foot on the floor as well. Imagine taking a coil over spring, compressing it an inch or two and then releasing it against the underside of the truck - thats what it sounds like.

This would happen once in a while, and I didn't think much of it, thought it was a spring or something (but I know its not). Then it started to snow a lot here in Vancouver, so I had to use my 4x4 a lot in the past week and a bit. So when I'm driving in 4x4 on normal paved road, this clicking/thunking sound now happens regularly with wheel rotation, say if I'm going 50-60 km/hr (30-35 mph), it would happen every 2-3 seconds. If I coast and dont apply any gas, the sound does not happen, but if I have my foot on the pedal, it happens regularily. The less gas I put, the quieter... the more gas, the louder it gets. Also when I brake hard, I hear a few clicks. After I'm stopped at a light, and I start moving again, the sound almost always happens, and loudish. However, still when Im in 2wd, this sound only happens once in a while.

Now, this might be what gives it away. I noticed that when I was in 4x4 in about a foot of fresh snow and trying to manouver, this sound happens a lot more, and sometimes my front left wheel loses power, directly after the sound happens.

***For example, I drove up so the passenger side of my truck was on a mound of soft snow, and the driver side was on basically packed ice. Then, when I gave it gas (not flooring it but not very very gently either) I heard the click/thunk sound, kept my foot on the gas, and heard what sounded like whatever what trying to power the driver side wheel (front driveshaft or something?) disconnect with that previous click/thunk sound, and now the driver side wheel had no power to it and if I keep my foot on the gas I hear a sort of grinding sound (like if you run your fingernail down a comb) and the wheel still remains powerless. As soon as I take my foot off the gas completely for a second, then try again, the driver side wheel has power again. This has happened as well when I'm just driving in some fresh snow with a few other car tracks in it.

This seems like it happenes whenever I'm in 4x4 and there is a large difference of traction between the two front wheels and Im trying to give it a decent amount of gas. Now just so you know, I'm not an idiot here and just flooring the piss out of my truck in the snow, im just trying to drive it normally in a good foot and a half of snow.

The more I drive it in these hard-ish conditions, the more this sound seems to happen, and the more my wheel looses power. I used to only hear the clicking/thunking sound a week ago, and I never experianced the loss of wheel power with the grinding tooth comb sound until a few days ago... now It happens often when I'm trying to get through the snow. It's at the point now where I almost can't use my 4x4 because all I hear are clicks and thunks and then my wheel gives out :(

I bought this damn thing to use in times like these so I need to get this fixed ASAP... Thanks for reading and I hope you know what it is!

The truck is a 1991 Explorer XLT, has a 5.5 inch susp lift, 33 inch tires, stock diffs, diff gears, and no lockers. Auto hubs as well. Tranny was rebuilt about a year ago without problems, if that matters.
 



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here's an idea don't by fords ohh thats priceless
 






even though my exploder has caused me a bunch of headaches, i still love the stupid thing
 












nnicoo -- look into the hubs.

I agree

The sound you are mentioning is exactly how my truck sounded when I was stuck in a muddy field. I had no power going to the front wheels and I just heard clicking. Replaced the auto hubs with warn manuals and problem solved
 






cool thanks guys... its a lot of information for a little problem, so thanks for reading lol

I've been meaning to get manual hubs for a while now, was waiting until the auto's failed... guess its time!
 






I had the exact same thing happen to me, clunking noise, ticking noises, and i could not figure it out, i replaced u-joints, and still it did it. As soon as i put the warn manual hubs on, everything went away! it is deffinetly your hubs, put new ones to fix the problem. they are super simple to swap, 20min a side. and there are some very useful how to's on this site!
 






Done and done. Swapped out the auto hubs the other day and my new warns are awesome... all noises gone! I wish I had done this sooner

thanks again everyone
 






is a conversion kit required to convert to manual hubs?
 






is a conversion kit required to convert to manual hubs?

sorta its a spindle kit. it just replaces the three spindle nuts. but when you do it, you have to get or borrow a special four pronged spindle tool. when i did mine with the hubs and the spindle kit, it cost me $245.00. worth every penny
 












So this has been going on for a while now, and I started noticing it in 2wd once in a while when I would go over a bump or give it gas after being stopped. What happens is that there is a clicking/thunk sound that can be heard coming from around the front driver's side wheel, and it can be felt on by my foot on the floor as well. Imagine taking a coil over spring, compressing it an inch or two and then releasing it against the underside of the truck - thats what it sounds like...


The thumping noise feeling under your feet is a telltale indication of worn Radius arm bushings. When the Rubber bushings are old/jworn they begin to allow the radius arms to move back and forth (more and more) which creates the noise/feeling you have. If you let it go too long the constant impact on the Radius arm bracket can cause it to ovate (requiring replacement or welding to fix). Search on Radius arm and you'll gets lots of hits.
 






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