Misfire-94 4.0--new heads. Misses when sitting. | Ford Explorer Forums - Serious Explorations

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Misfire-94 4.0--new heads. Misses when sitting.

RustyMacintosh

Well-Known Member
Joined
August 5, 2018
Messages
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City, State
Monterey
Year, Model & Trim Level
94 XLT 4x4 Exploder
This 94 XLT has new heads. Runs great now that we got the right head gaskets on it.

OK, interesting problem. Before the heads were replaced, there was a slight misfire in the mornings, cold. Only for maybe 20 seconds. The one cylinder that was leaking the plug was wet. The engine was consuming maybe a quart of antifreeze every other day.

Now, starts great stone cold. Starts great at operating temp. Idles smoothly. But--let it sit for 30 minutes, such as, if you drive it somewhere. Then go inside to shop, come out 30ish minutes. On startup--

Misfire. You have to sorta depress the gas pedal a bit to keep it from dying. The RPM's waver up and down. Experimenting a bit, I found that if you hold the gas pedal a bit--forcing RMP's, it will go up to about 1500, you can feel the miss-fire then all of a sudden the RPM's shoot to 2500 and runs smooth.

Like a vacuum leak just cleared up.

So I swapped out the IAC, twice. No change. I am leaning now towards the EGR. I am thinking the EGR is hanging open a bit. I've sprayed the engine for vacuum leaks to find nothing.

I am thinking of pulling the EGR valve off, OR, disconnect the vacuum lines to it, re-route the lines to a loop, so the EGR valve will stay closed. Then try it.

Ideas? Only when the engine has been warmed up than sat for 1/2 hour or more does this occur.
 



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Might be fuel pump getting weak or a leaking down injector. Any smoke like extra fuel on startup when it misses?
 






No I have not seen any smoke. You are right it might be a leakdown.[/QUOTE]

I did one time walk around to feel the exhaust, yet it was puffing. No smoke. I was sniffing for antifreeze--not using any. So the heads are tight.

It sure as heck acts like a vacuum leak.
 






vacuum leak in the intake usually results in a high idle like 1000-1200 Rpm. Vacuum leak usually not a dead miss and needing to stay on the gas to keep it alive

When you did the head gaskets did you re seal the fuel rail?
Did you use new plugs? wires?
You can try watching the engine run in the dark, see if there is any blue arcing around the ignition

Check fuel psi at the rail
After it runs for a bit pull the spark plugs and have a look at them
Any codes? (check engine light)
 






vacuum leak in the intake usually results in a high idle like 1000-1200 Rpm. Vacuum leak usually not a dead miss and needing to stay on the gas to keep it alive

When you did the head gaskets did you re seal the fuel rail?
Did you use new plugs? wires?
You can try watching the engine run in the dark, see if there is any blue arcing around the ignition

Check fuel psi at the rail
After it runs for a bit pull the spark plugs and have a look at them
Any codes? (check engine light)

no codes, no check engine, just this misfire, rev up to 2500 hold it there a moment, it idles back down nicely
 












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