Thanks, I'll definitely be updating the throttle body/MAF/intake tubing.
The problem with the 5.4 is that the deck height is taller which separates the intake ports further apart than a 4.6. I can either get the adapter plates to match a 4.6 intake or I'll have to use a truck 5.4 intake. I'm not sure how much higher a 5.4 stock intake is over the existing explorer intake. It can't be that much taller... this thing on the explorer is huge!
Anyway, for awhile I contemplated trying to use a Mustang supercharger and modifying it to work on the stock 4.6 (there are no kits for one), but I'd have to spend over $5000 in parts alone, plus any custom stuff because of the different engine bay design.
So I just decided to find me a 5.4 from a wreck, and then sell off the nearly new 4.6 (only 9000 miles) to recoup some costs. It gives me a better base to start with.
Stock 4.6 explorer: 292 hp / 315 tq
Stock 5.4 F150: 300 hp/ 365 tq
If I throw in some mild 3v cams, and get better airflow going to the intake, with a nice tune, the truck should be a nice little torque monster and still be daily-driver friendly.
That's the plan anyway! If anybody knows of a 5.4L 3v on the east coast, let me know, I'm looking to purchase one asap.