rear axle housing stuck... yikes | Ford Explorer Forums - Serious Explorations

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rear axle housing stuck... yikes

SwaintaN

Explorer Addict
Joined
March 15, 2008
Messages
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City, State
Carey, Ohio (Georgia Grown)
Year, Model & Trim Level
93 XLT
ok went to go redoe the seal on the rear axle housing, and yikes, got the cover off, all drained and cleaned. changed the breather hose. but yikes i cant get the fill plug out!!! anyone have an tips and tricks on this!?! wasnt that bad when i did it years ago but already broke Kobalt and Craftsman tool on it
 






Penetrating oil. If you can find a way, deliver a few sharp raps to the plug (I know, it's not very accessible). How they decided to use taper plugs on the diffs... I have no idea.

Sometimes, when I am on my back, or hanging upside down or something... I confuse which way I am turning something. I'm sure that's not your issue, just putting it out there.
 






Torch!! If you can't get it out you can always fill it from the top, which is how I always fill mine.take the abs plug out and fill there.
 






This is one of the reasons I love living in Arizona. You don't really get the rusted/stuck bolts out here. My fill plugs always come out with a ratchet and a small amount of force.

I imagine a small 3/8 extension and a breaker bar would get the job done quick.

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