I picked up a Pro comp 2" add a leaf and spacer lift from ebay (did I mention I love ebay?) I also ordered 4 new Procomp ES 3000 shocks from the same place (RSDI racing, I think they were called)
--The kit was this:
Explorer Pro Comp add-a-leaf. part # 56001
& a set of poly 2" spacers (don`t know part#).
Others have used these for the front:
Ford F-150 spacers - I found 2 part numbers on a post for these:
#F2TZ-5A307-A
#3F2TZ-5A307-B
I was supposed to have my couzin help me, but he went camping and 4x4ing that weekend, traitor!. Having the kit sitting there was too much, I had to get it on NOW!
I went in to work on my day off and started at about 12:30 pm. I was done at 8:00 pm
I used alot of info gained from this site on how to attack it. I noticed alot of people using shackles, but learned that the add-a-leaf would most closely resemble stock ride.
Disclaimer!
I think I should rethink this statement. I have HEARD that it will help with sagging springs, if you want it to resemble stock again. The general consensus is shackles don`t change the ride, which makes sense. Also. I don`t know what the stock ride felt like since the shocks were shot and the springs were fatigued when I bought the EX.
A must was a liberal soaking in penetrating oil long before that day. I soaked all the nuts I would
be removing a week before, and then the day before. I don`t have power tools and even with the soaking, every darn bolt fought till the bitter end.
Another must was a punch to knock out bolts that went through rubber. (Sway bar connections& leaf spring ends)
And I did need a chisel, you`ll see why..
And a vise. If you don`t have one, you`ll need a few c-clamps
I jacked up the rear, and supported the truck from the frame like this:
Dead Link Removed
I took out the spare tire and before undoing anything, I put the floor jack under the diff. to just support the axle`s weight, since I would only do one side at a time.
Look at the condition of those shocks -disgusting!
Dead Link Removed
The little instruction sheet said to remove the breather line from the axle, but I didn`t see any problem leaving it on.
Okay, with the axle supported I took off the shocks, just spun wrenches until the leaf spring was off, and I put it in the vise, as close to the nut through the center as I could. The kit came with long replacement bolts, so I just chiseled the old nut in half since it was very rusty.
Then you release the vise and put the new leaf between the other leafs and the overload leaf. I put grease on the outside ends as directed in the instructions. Put the new bolt through the holes to help keep it all together. You gotta fiddle a bit while tightening it together in the vise, while tightening the nut as you go. Once I was happy I tightened it fully then chiseled off the excess bolt lenth.
Dead Link Removed
Putting it back on is easy. I was a little worried about getting it straight, but it all fits together with a hole for the top of the nut to fit back into, and the shock bracket has a hole that fits over the bottom nut. (trust me, if you`ve never done it you will see how easy it is)
You can see how much lower the leaf is now that it is back in place without the axle being moved in this pic:
Dead Link Removed
One thing I did after was slightly bend the brake line bracket to make sure the hose had a bit extra room. Carefull to not kink the hard line. It is hard to the bracket, then it changes to hose.
For the front, I supported the truck from the frame again and undid one side of the sway bar and removed the shock. Undo the bolt holding the spring down, (1 1/8 " wrench) and the coil spins out of the top. Make a note of how far to spin it back.
I chucked the old spring keeper and I put the spacer on the cup that the keeper was on. I worked the spring in there with a pinch bar while kind of pushing down on the hub and screwed the coil to where it was before.
I jacked up that side of the Dana untill the coil looked like it was seated properly into the spacer, and pounded with a mallet until it was centered around the bolt. Then I tightened it all up and put the new shock on.
Dead Link Removed!3NUOdNmtPLqt!FvjFfdH0B1nzsGlovA7lcysz1mRAvgGZjIUNA*k$/jpg.jpg
Of course it was all going too smoothly, right? Sure enough the lower shock mount/driver`s side was attacked by Murphy`s law. The bolt just twisted right off and took the threads with it. It must have been barely hanging on because at first I thought the nut was already loose. Anyway, I finished up, put the new shock into place, and reconnected the sway bar.
Dead Link Removed
I didn`t have any thing to fix the mount with and since it still had the part that the shock sits on, I did this to get me home:
(Don`t Laugh)
Dead Link Removed
So it was back to Serious Explorations, where a brother directed me to the Canadian Tire "HELP" section for a shock mount replacement.
After some intimate time with a grinder, I had the offending mount gone, I drilled a hole for the new mount, and I threw some paint on the bare metal. Then I installed the mount. Good as new now!
I wanted just 2" to get 31" tires on there. I might have gone for 32" but learned from this site that they would rub the front fenders and not fit in the spare tire hole.
In the future I see one of those bumpers with the tire carrier on it. Maybe when my new tires wear out I will go that route...
MY NEW TIRES ARE:
31x10.5 BFG T/A K/Os
Really a well made tire, and rated one of the best all terrain for ice and snow. A good compromise between street and offroad performance.
The tire guy pointed out that my air fill points were really long on those rims so we went with shorter ones to avoid getting them ripped off on a trail. Good idea! The hard decision was white lettering in or out. I put it in out of personal preference, but they wouldn`t look bad out either.
Here is how she looks now:
Dead Link Removed
TOTAL $ CDN SPENT
Truck = $8500.00
Plasma white hid headlights = $39.96
Mini driving lights = $65.00
Filter adapter = $68.41
K&N filter = $50.00
Window visors = $45.00
Cheap CB = $75.00
Antenna = $50.00
Tow hooks = $40.00
2" susp lift with shocks = $464.00
31x10.5 BFG T/A K/Os = $835.00
Total "EX"penses = $10232.37
Yaay! we broke the ten thou. mark on this truck!
Well this IS Canadian money, it`s not REALLY worth that much. lol.
I thought I`d add the fact that I really don`t need to hear how good a deal you got on something I may have been overcharged for! Please don`t stress me out if ya can help it.
Next episode:
"Let me get this straight. The alignment costs more than the lift and shocks?" bwaaaaaaaaaaaah!
:fire: