Also, Built a new roof rack this weekend. I started out with a small CAR TOP roof carrier, because i needed the curves for the top and bottom. so this is what i started with
I then cut it all apart, and started the basic frame.
A few more pieces, and more welding... All the rest of the frame was made with 3/4" square tubing. Not shown in this is the addition of all the rest of the inner support bars. I used 3/4" round tubing for the inside supports. when i take it off to finish it, i will get pics of the inside of it.
and then the "almost finished" results. i still have a bit more finishing on it, and a couple more coats of paint, but i was able to build it as large as i wanted it, since most of the safari racks i have seen, seem small on these large 4 door Explorers.
This is designed to be a useful, (and used) rack. when we go on vacation, luggage will be stored up top, allowing plenty of room inside. Coming up in just a couple more weeks, will be a new light bar, and 4 6" lights, to finish off the top. (the light bar and lights are for my birthday) I am also considering re-installing the longer Torsion bar bolts, i showed earlier in the posts, to level the front with the rear. Even though i sold the EX, i kept the bolts. and now that i have it back, i am fixing it up my way.
STAY TUNED!!