wingcmdr
Active Member
- Joined
- May 8, 2014
- Messages
- 80
- Reaction score
- 3
- City, State
- NC
- Year, Model & Trim Level
- 1997 Mercury Mountaineer
So I picked up some tow hooks off a 2001 model Expedition at a pull a part to put on my Merc since I just bought a tow rope 'just cause' 'just to have'
. Anyways, I paid $5 a piece for the hooks/loops, including the bolts and nut assembly thingamajig. And I'm sorry but I didn't get pics of everything, but I've only done one side so when I do the other side I'll get some more pics.
I started by trying to test fit them to see what would have to be modified for them to bolt up. First problem I came across was there were no holes drilled in the frame to mount tow hooks too. So even though it's an Explorer chassis (I think) they didn't drill holes for mounting tow hooks. It also seemed like I'd have to make some spacers to drop it low enough to clear the bumper because I really didn't feel like cutting up my bumper, I was already going to have cut the plastic piece underneath the bumper that surrounds the fog lights (that I also got from the pull a part for $7 a piece).
So I started by marking and drilling some holes in some metal stock I had lying around from trying my hand at knife making.
My biggest problem during all this was not having the correct size drill bit and not having a stronger drill. The biggest bit I had was 15/32 and I think I needed 1/2, so I wound up having to wallow out the holes big enough to get the bolts to go through. Also, I apparently suck at drilling holes on center and exactly where I need them lol.
To get the nut bracket things in the frame (trying to save money, hence reusing hardware) I needed to take the bumper off, which was a lot easier than the S10 I had, two bolts on each frame horn for a total of 4. My bumper bolts had some weird looking, almost homemade, washer things welded to them, anybody else run across this?
Once you get the bumper off you can slide the bolt bracket through the horn and lay it inside the frame, I had to cut mine in half since I can't drill holes for crap and use the two halves separately. Luckily once it was cut in half the halves were long enough hold against the sides of the frame so I didn't have to worry about holding them to bolt the hooks on. One of the little finger grabbing tools that you use to grab dropped bolts and nuts and such is extremely helpful in getting my cut up nut bracket into place, as well as my pinky stuck through one of the side holes of the frame.
Bolted the hook up tight and loosely mounted the bumper, getting one side in the right position and bolting tight then the other side. And even though the bumper is heavy it's not so bad that you can't do this without help or stands. I'm 6'2" and 160lb and did it no problem, using my knees where needed while on my back under the truck. Just slide bolts through the holes on the bumper on one side and then through the frame horns and get the nuts started to hold it on and up while you do the same on the other side.
Once the hook and bumper were bolted up tight and in position, I held the plastic lower piece up to see where I needed to trim it to get it to fit around the hook, then went to work with the dremel and screwed it back into place and I was done!
I have to go back to the pull a part to get some other stuff for my truck and while I'm there I'm getting another bolt since I messed up the threads on one of them, hence only one hook being installed.
Here's what I've got right now
:exporange
I started by trying to test fit them to see what would have to be modified for them to bolt up. First problem I came across was there were no holes drilled in the frame to mount tow hooks too. So even though it's an Explorer chassis (I think) they didn't drill holes for mounting tow hooks. It also seemed like I'd have to make some spacers to drop it low enough to clear the bumper because I really didn't feel like cutting up my bumper, I was already going to have cut the plastic piece underneath the bumper that surrounds the fog lights (that I also got from the pull a part for $7 a piece).
So I started by marking and drilling some holes in some metal stock I had lying around from trying my hand at knife making.
My biggest problem during all this was not having the correct size drill bit and not having a stronger drill. The biggest bit I had was 15/32 and I think I needed 1/2, so I wound up having to wallow out the holes big enough to get the bolts to go through. Also, I apparently suck at drilling holes on center and exactly where I need them lol.
To get the nut bracket things in the frame (trying to save money, hence reusing hardware) I needed to take the bumper off, which was a lot easier than the S10 I had, two bolts on each frame horn for a total of 4. My bumper bolts had some weird looking, almost homemade, washer things welded to them, anybody else run across this?
Once you get the bumper off you can slide the bolt bracket through the horn and lay it inside the frame, I had to cut mine in half since I can't drill holes for crap and use the two halves separately. Luckily once it was cut in half the halves were long enough hold against the sides of the frame so I didn't have to worry about holding them to bolt the hooks on. One of the little finger grabbing tools that you use to grab dropped bolts and nuts and such is extremely helpful in getting my cut up nut bracket into place, as well as my pinky stuck through one of the side holes of the frame.
Bolted the hook up tight and loosely mounted the bumper, getting one side in the right position and bolting tight then the other side. And even though the bumper is heavy it's not so bad that you can't do this without help or stands. I'm 6'2" and 160lb and did it no problem, using my knees where needed while on my back under the truck. Just slide bolts through the holes on the bumper on one side and then through the frame horns and get the nuts started to hold it on and up while you do the same on the other side.
Once the hook and bumper were bolted up tight and in position, I held the plastic lower piece up to see where I needed to trim it to get it to fit around the hook, then went to work with the dremel and screwed it back into place and I was done!
I have to go back to the pull a part to get some other stuff for my truck and while I'm there I'm getting another bolt since I messed up the threads on one of them, hence only one hook being installed.
Here's what I've got right now
:exporange