Transfer Case Rebuild? '92 Exp | Ford Explorer Forums - Serious Explorations

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Transfer Case Rebuild? '92 Exp

TooL

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Year, Model & Trim Level
'92
Would someone guide me to a post or give me some info about a transfer case rebuild?

Currently, my 4x4 does not work on my explorer. I think its the shift motor(took it apart with that guide, found the rubber gasket in a million pieces, but couldnt get anything to work to fix it, will have to buy a new one at some point), but i have a sick feeling that it may be the transfer case because its a replacement to the old one. I have the old one as well (just aquired it) and supposidly it doenst work.

If I find out my installed transfercase is borked, how hard would it be to rebuild my old one?
 






The transfer case discussed in the following thread is the BW-4405, where as yours is the BW-135x so there are some differences. For example, your transfer case's shift positions are 2HI, 4HI, and 4LO. But for the most part, the concepts are the same.

Scroll down to post#10 on the following thread:
http://www.explorerforum.com/forums/showthread.php?t=142207
 






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