Tricks for servo circlip removal? | Ford Explorer Forums - Serious Explorations

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Tricks for servo circlip removal?

Hugh Janus

Well-Known Member
Joined
June 2, 2016
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Location
Land of Oz
City, State
boise, idaho
Year, Model & Trim Level
2002 XLT Explorer
Yet another 5r55w tranny with worn servo bores. I am doing this one my back, and circlips are winning. Any tips or tricks for getting these clips out?
 






Yet another 5r55w tranny with worn servo bores. I am doing this one my back, and circlips are winning. Any tips or tricks for getting these clips out?
Yes. It's possible to compress the spring enough to allow the end of the clip to be rotated into a position which is good for drilling a small (1/8") hole through the aluminum housing in line with the groove. A thin punch is inserted through the hole forcing the clip inwards enough to get hehind it with a small screwdriver. Did you remove the heat shields in the way? Before you do anything, back out the band adjusting screw 2 full turns. imp
 






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