supercharged 5.0 true fire 98 explorer sport | Page 81 | Ford Explorer Forums - Serious Explorations

  • Register Today It's free!

supercharged 5.0 true fire 98 explorer sport

hi everyone, my name is tim . i live in selkirk, manitoba, canada and as if this date that i am posting this, i am 36 years old.

i bought my sport in jan 05 from a local ford dealer. it had 111,000KM's on it. this is the second sport i have owned. it was sitting on the lot for about 8 months before i came along. i am the third owner (i was able to track down the person that traded it in, and they got it from a friend, who bought it new in 98).

i started to do a few things to it after i first got it, then i found this site, and all hell broke lose! i've never been satisfied with something the everyone else has, so i started to tinker with it even more.

19_Medium_.jpg


15540626_10154060266577513_2405619719549828739_o.jpg


14242313_10153799452207513_5208987697549996496_o.jpg


50213558658671_547488670_7421875_7068292_n_Medium_.jpg




15_Medium_.jpg



evil_and_min_evil.jpg


DSC01337_Medium_.jpg


DSC01341_Medium_.jpg



DSC02874_Medium_.jpg


10660988_10152352316047513_1588917598_n.jpg


m122b.jpg


981349_256309931177894_674155846_o_1_Medium_.jpg



DSC04422_Medium_.jpg


mods include

interior

installed factory tilt, cruise, overhead console, auto dimming mirror, full length console, with a message center (it didn't have these from factory).

white face with blue flames indigo gauge covers (they light up blue)
blue l.e.d. everything
white l.e.d. interior lights
Kenwood DDX392 Touch Screen Head Unit
alpine 4 channel amp (all four speakers)
boston acoustic front and rear speakers
alpine mono amp (for sub)
2 12 inch jl audio subs
rockford fosgate cap
passenger side one touch window down mod.
custom transfer case shifter
tripple a pillar gauge pod, housing autometer boost, Innovate LC-1 wideband, and oil pressure gauge
12v power inverter with 120v plug in a 2 usb plugs built into the center console

exterior

BMW E46 projectors, mounted into stock housings using clear lens
6000K HID head lights
angel eye "driving" lights, with 8000k h.i.d.'s
clear parking/corner lights
billet grill (powder coated by Turdle)
blacked out ford emblems
custom front steel 95-98 bumper, with 4 inch round tubes welded in for driving lights
shaved radio antenna
shaved roof rack
black euro tall lights
l.e.d. license plate lights
smoked out 3rd break light
lund rear tailgate spoiler/wing (formally from the truck "blackjack" owned by EF member Spas)
hand made roll pan (made from 3 1/2 rear bumpers, with 1/4 inch diamond plate on the top, and it is removable)
aluminum T/A differential griddle/cover (powder coated by Turdle)
Motegi Mr107 20' rims
goodyear wrangler hp p245/50 r20
1 1/4 wheel spacer in the rear, 3/8 in front
and most noticeable, black with blue pearl paint, and blue true fire (ground effects are black with blue pearl as well)

Suspension

2 inch lowering blocks in the rear, reverse TT in the front (2 inch as well)
Explorer Express rear sway bar
4 door leaf springs
rancho rs9000 adjustable rear shocks
03-05 sport trac spindles with drilled and slotted rotors

performance

5L swap
347 stroker
TFS twisted wedge alum heads
comp gold 1.6 rockers
comp cams CCA-35-556-8 nitro cam
heavily modified edelbrock victor jr air gap intake (which serves as a valley pan now)
eaton m122 supercharger (metco 2.70 pulley, and ASP 8 rib 7 1/4 crank pulley) with custom made mount with bell intercooler core
8 rib serpentine belt conversion using pulleys from a 7.3 powerstroke
custom made 3 1/2 inch throttle body elbow
accufab 75mm throttle body
4 inch intake pipe
PMASS MH90 90mm Universal 3000 KG/HR MAF
amsoil cone filter
F.A.S.T. 60lb injectors
edelbrock fuel rails, trick flow specialties fuel pressure regulator with summit racing fuel pressure gauge
walbro 255lph fuel pump
1/2 inch steel braided fuel pressure line from tank to rail using 8AN fittings
torque monster headers
2 1/2 duel pipes with flowpro duel in and out 2 1/2 single muffler
accel extreme 9000 ceramic 45 degree plug wires with boot protectors
4R70W w/2600 stall with J mod
tuff stuff 200a alternator
tuning made possible with sct pro-racer package, and tuned with major help from member [MENTION=102869]Dono[/MENTION] and [MENTION=81804]4pointslow[/MENTION]
flex a lite duel 12 inch electric fans
big 3 upgrade (4 gauge wires)
meziere innercooler water pump
2 froozenboost innercooler rads

Transfer case

4406 manual shift from a 97 F150
modified stock trans cross member to accept 93 mustang 5L polyurethane tans mount
double cardan rear drive shaft

because of all the "fun" i had doing the bodywork, and some other things to my truck, i have nick named it "evil dora" or if you like, just plane "evil"!
and now the thank yous

my buddy gord leiss, who let this thing sit in his garage for 3 months while i did the body work to it. he also gave me a hand with some of the prep work, and painted it for me

kevin willson for doing the true fire http://affordableairbrushing.ca/

Joe Bukoski for letting me do the 5L/4406 swap in his garage

now people from this site, weather they knew it or not, they helped

BIG THANKS to tara a.k.a. explorersport77 for pictures of her truck. wouldn't been able to build the roll pan with out them!

ExplorerSport77's X "Hotness"

jon a.k.a. Turdle for selling me some real swanky rear shackles, as well as powder coating the diff cover and sending them up to canada. as well as much needed info on v8, and 4406 swaps as well as doing the grill and showing me how its done.

don aka dono for the help with the tuning, and wideband, as well as the supercharger

andy aka ahodges for some parts, and any help i needed for all the go faster goodies

5.0 swap - w/ 4406

jad2411 for finding me a link for my hidden antenna

ryan a.k.a. MustangP51 for doing his write up on making l.e.d.'s for interior lights, and how to make projectors

P51's HID Headlight (Projector) and Fog Conversion (PICS)

and N3ELZ cardomain page for L.E.D. switch and cruise pod mods

http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-6
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-12
http://www.cardomain.com/ride/296394/2002-ford-ranger-regular-cab/page-23

bob a.k.a. rwenzing for showing me speedhut's sit for the gauges

Gauges, Custom Gauges, Tachometers, Speedometers, Shift Light, Pod

Buzz4x4 for his write up on blacking out ford emblems

How to Make Your Own Custom Ford Emblems

the late aldive for his write up on one touch down passengers window mod

http://www.explorerforum.com/forums/showthread.php?t=141027&highlight=touch+passengers+window+mod

BIG COUNTRY, for his write up on how to install a auto dimming mirror

http://www.explorerforum.com/forums/showthread.php?s=&threadid=84968

BIG COUNTRY, 98formulaLS1, and Ryon40 for there write ups on how to install a message center

http://www.explorerforum.com/forums/showthread.php?t=225017&highlight=BIG+COUNTRY
http://www.explorerforum.com/forums/showthread.php?t=80670&highlight=message+center
http://www.explorerforum.com/forums/showthread.php?t=245085&highlight=Ryon40

MountaineerGreen for his 4406 swap write up and "Custom" Driveshaft for a 4406 and 4" Superlift on the Cheap " (even tho its lowered

http://www.explorerforum.com/forums/showthread.php?t=166726&highlight=awd+4x4+swap
http://www.explorerforum.com/forums/showthread.php?t=185232

Simon, aka blueka for his "pickle" thread, and help anytime i picked the phone up the phone on the 5L swap

http://www.explorerforum.com/forums/showthread.php?t=271813

Jon, aka 4pointslow for any MAJOR technical advice i have needed

http://www.explorerforum.com/forums/showthread.php?t=219092

i wish i could find who did the write up on the overhead console install, but here is the link

http://www.explorer4x4.com/overhead.htm

Russ aka NICE59FORDF100 for his help on the wiring, and what to watch out for electronically.

hopefully one day, i will be able to help people on here just as much as the people that i have mentioned above!

picture.php

plus you know you have done something right when.....

your truck (as well as corkey) wins truck of the month

http://www.explorerforum.com/forums//showthread.php?t=296023

is the feature truck on the fun hump day radio show (starts roughly around the 30 min mark)

http://explorerforum.podbean.com/2011/03/23/19-vroom-zoomboom/

and you drive 26 hours ONE WAY to the carlisle all ford nationals in june 2010 and 2011, and grab second place in the s.u.v. all category!

scan00012.jpg


then in 2014 you go back to the same show you have been to 5 years in a row (nothing by most, but its one hell of a long drive) and take first!

scan00014.jpg
 



Join the Elite Explorers for $20 each year.
Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





here is my attempt on the way i have it ran

11091239_10152826854357513_1148615532_n.jpg


the round things are the rotors for that extra touch at failed art class. the t fitting is before the rotors so it is on the intake side with the defp. also, this is looking at the back of the supercharger. it is very similar to what i had on the m90. it was running lumpier then the first time, but i thing that was because it was being over fueled
the bypass closes when the throttle is blipped.
just looked at my email. james sent a tune but with a rev limiter of 3500rpm. i will load it and send you a file john.
 



Join the Elite Explorers for $20 each year.
Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





vacuum location

Vacuum locations look good, I forgot you added the Water Meth but it too has to be post blower which is where you have it.
If you did not already do it.... you could try pinching off the vacuum line to the purge valve (also called vapor management valve) (charcoal canister in your diagram) just to rule that out. If the purge valve was stuck open it would cause a drop in vacuum and make the vehicle run rich from sucking fuel fumes all the time. I am not betting on that one, but rule it out if you did not already.
I will keep an eye out for the next datalog.
 






datalog

I just looked at the log.
Looks better with the injector data corrected.
It is running rich at Idle and 2000 rpm's, may have to lower fuel pressure and/or retune the maf transfer function.

There is no indication of a vacuum leak looking at fuel trims.

If vacuum is still low make sure the purge valve is not stuck open.(doubt it)

If it is not stuck open my best guess is that the cam is mistimed like you and your buddy thought.

I am on my way to work so this is a rushed thought process.
 






<go to bed, assume fetal position>
:banghead::banghead::banghead:
 












Any progress?
 






compression

It would be a good idea to see what compression readings look like when you are done and everything is running well. Just so you have something to reference to in the future with that engine having the compression ratio that it has.

Hoping all is going well!
 






Any progress?

not much. pulled the rad/fan, supercharger pulley bracket, water pump (which was way easier then i thought), rad hoses yesterday. i want to get the rest done, retimed, and back together today but its cold and crappy out so i have been putting it off. i guess i should drag myself out there and do it because it wont get done by itself.
john, i dont think the compression will change but you never know. guess if its worst i dun screwed up again.
 






compression

I was thinking the compression would drop to about 150-160.
I maybe way off though.
 






things went pretty slowly. when i crawled under the truck, to my delight i discovered i had to drop the diff out of it to get all the pan bolts......wonderful....then because if it being cold out (around freezing) none of my air tools wanted to work, or barley. the impact had just enough to get the balancer bolt off. so after chain smoking for a few mins, i was able to get the pan down enough to get the timing cover off, and the balancer....but not before ripping the one peace pan gasket where the tabs go into the cover (might be able to reuse it, maybe). got the cover off, and if i am not wrong to my horror i swear both the cam, crank and gears were installed correctly!!!!!! this isnt good. i am having one of my buddys look at it, or put the chain and gears on for me tomorrow just so i know i didnt screw them up. if this doesnt work i have no idea what the hell i am going to do!
 






This is crazy.

The motor sucks air as its running, the throttle plate restricts air. There is vacuum in-between. That's it. A bit over simplified, but....
 






Cam timing

Take a picture of the cam/crank timing so you have it for reference.
Your buddy helped you degree it last time, how did you set it up this time?
I assume you have multiple key ways on the crank gear, make sure you have the right one.
 






11212312_10152831405177513_715173191_n.jpg


thats where i had it when i took it apart. i didnt have my buddy degree it in this time around, i put it in and ran with it. the red was where the crank key was.
 






Ok, I am not a supercharger guy but at one time i wanted to be.

So, keeping this in mind, forgive me if this is a silly question but how much boost does the blower produce at idle? Is it enough to overcome vacuum? Is this why some guys run vacuum pumps?

Seems to me if the blower is spinning, and the vacuum gauge sender is downstream of the charger, you would not see vacuum.

Another possibility would be if the vacuum gauge sender line was collapsing under vacuum. Silicone lines will do this.

Or, the vacuum gauge could be malfunctioning.
 






at idle the supercharger makes no boost. the bypass valve is open. when you load the motor, the valve closes then you start making boost. the boost vacuum gauge is after the rotors so it can read both boost and vacuum.
i am ruling out any problems with the gauge for the reason i have no power brakes
 












vacuum holds it open. and i know what your going to say next. the motor makes at idle enough vacuum to spin the rotors even if the belt is off (had to do it once, didnt know that till then either). when you stomp on it, thats when the rotors spin faster then the motor sucks air in. then it is in boost, and not vacuum. when the vacuum drops, it closes the valve allowing you to make full boost.
i hope i explained it right, and not sound like a idiot who thinks he knows everything..
 






thats where i had it when i took it apart. i didnt have my buddy degree it in this time around, i put it in and ran with it. the red was where the crank key was.

When it was degreed did you guys end up using the 0?
 






We did. I didn't want to advance the cam because I didn't know if I would have detonation problems or not and I also did not want to have gobs of bottom end and no top-end and vice versa
 



Join the Elite Explorers for $20 each year.
Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





I wish you had it running right again now, and I've been reading this intently, but I haven't had any better suggestions.

So everything done and asked seems logical. I'd say slowly put it back together, figure the cam is right, and concentrate on the intake and blower mounting. Do that again really carefully and make sure that every surface is sealing properly to the mating parts. Look for any signs of warpage etc. Hopefully somewhere in there is a place where the intake volume has been leaking.
 






Back
Top