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4x4 Light Issues

Rogueaviation

New Member
Joined
December 4, 2005
Messages
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City, State
Peoria, Illinois
Year, Model & Trim Level
92 XLT
1992 Explorer XLT 4x4

Ok, I spent the day at work searching for this on the Forums and I could not find this particular issue.

I had the "shift motor issue" and pulled the thing, cleaned it up, and finally got it to work....mostly.

When you push the 4x4 button is goes into 4 Hi no problem, but is "touchy" about 4 Lo. If it doesn't go in right away, moving the truck a few feet and then returning to neutral allows the 4 Lo to work.

When going back to 2WD, the 4 lo disengages, and the 4 Hi disengages, but the 4x4 Light stays lit. You can't get the 4x4 to engage again without restarting the car.

This looks like a shift motor "timing" issue. (I did make a witness mark on the case cover and re-installed it with that mark lined up!) Should I move the case cover to "time" the gear better? Which direction should I move it?

Anybody else have a similiar problem?

Thanks for all the help.
 












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